| Subject: Help with prop design |
| From: Paul |
| Date: 3/22/2000, 12:54 AM |
Hi Vance Pine here - Thanks for the input. Its a bitdiscouraging to read and gave methe idea that building a CS prop is the only wayto go.I have access to a ISEL CNC machine to manufacturethe blades and allthoughPaul said I must hang-ten for their trail runs I'mburning up to get mybrother to cut a 1/4 scale of the blade so we cansmooth over themanufacturing process. The numbers you run for me is for a fixed pitchprop. Would the blade twistbe radically different for a CS blade. (StupidQuestion I suppose) let merephrase. Is the design parameters for a CS bladeand for a fixed pitchblade the same. Except for the fact that with a CSblade you have an xamount of pitch change say 33deg. Working through the theory of prop design thereseam to be a lot ofconfusing issues. But in practise theres only somuch that can be changed.The problem for me seems to be, knowing whatchanges gives what affects. Andthen to know how to interpret the numbers thatsgiven.Does the software you use give a differentsolution path for CS blades?You mention that it solves the chord lenght togive a uniform hp per sq ft,how will this be affected where one want to use amore rounded crossectionat the blade root for machinical hub reasons. Would it be possible for you run these numbersagain as if it was going tobe a CS blade. ?? Could you also let me have the chord angle for thegiven stations and let meknow if its on the blade bottom (ClarkY) or on theblade chored.Many Thanks Pine Pienaar pine@cpro.co.za Lancair 360 #664The program uses a table of lift and drag coeff for a Clark Y , zero degree at flat bottom, Std rough, for an aspect ratio 0f 6:1. This can be modified just by putting new numbers in the table sections. Using the bottom of a flat bottom foil Clark or RAF is the most common method, but there ar as many methods as there are prop designers, and they are all valid so long as you know what they are doing.
The program totaly ignores everything inside of .2 R since it is almost totally blocked and is only 4 precent of the area anyway - so hubs and spinners are left out.
For a constant speed prop one would set the twist for a compromise pitch, and accept the errors at other pitch values (generally small). to evaluate this with my program, I can force the angles at the selected stations for runs at different speeds -(time consuming)
The program computes for true helical geometry unless you input the angles. The engine curve I used was for an aircraft direct drive engine (0360 Lyc 180hp) if this is a gear reduced engine with max power at breathing limits, it is a very different power curve shape - that is actually benificial at the lower speed points. I have a tendency to believe that your Lancair 320 is not quite that clean, unless you have done an outstanding job on gear doors and all gaps (and whoever said that was like a Long EZ with fixed mains is really optimistic) a quick check seems to indicate that you need less than 1 sq ft of equiv flat plate to do 240 on 180 hp. Vance
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