Subject: Help with prop design
From: Paul
Date: 3/22/2000, 12:54 AM


Hi Vance

Pine here - Thanks for the input. Its a bit
discouraging to read and gave me
the idea that building a CS prop is the only way
to go.

I have access to a ISEL CNC machine to manufacture
the blades and allthough
Paul said I must hang-ten for their trail runs I'm
burning up to get my
brother to cut a 1/4 scale of the blade so we can
smooth over the
manufacturing process.

The numbers you run for me is for a fixed pitch
prop. Would the blade twist
be radically different for a CS blade. (Stupid
Question I suppose) let me
rephrase. Is the design parameters for a CS blade
and for a fixed pitch
blade the same. Except for the fact that with a CS
blade you have an x
amount of pitch change say 33deg.

Working through the theory of prop design there
seam to be a lot of
confusing issues. But in practise theres only so
much that can be changed.
The problem for me seems to be, knowing what
changes gives what affects. And
then to know how to interpret the numbers thats
given.

Does the software you use give a different
solution path for CS blades?
You mention that it solves the chord lenght to
give a uniform hp per sq ft,
how will this be affected where one want to use a
more rounded crossection
at the blade root for machinical hub reasons.

Would it be possible for you run these numbers
again as if it was going to
be a CS blade. ??
Could you also let me have the chord angle for the
given stations and let me
know if its on the blade bottom (ClarkY) or on the
blade chored.

Many Thanks

Pine Pienaar
pine@cpro.co.za
Lancair 360 #664

The program uses a table of lift and drag coeff for a
Clark Y , zero degree at flat bottom, Std rough, for
an aspect ratio 0f 6:1. This can be modified just by
putting new numbers in the table sections. Using the
bottom of a flat bottom foil Clark or RAF is the most
common method, but there ar as many methods as there
are prop designers, and they are all valid so long as
you know what they are doing.

The program totaly ignores everything inside of .2 R
since it is almost totally blocked and is only 4
precent of the area anyway - so hubs and spinners are
left out.

For a constant speed prop one would set the twist for
a compromise pitch, and accept the errors at other
pitch values (generally small). to evaluate this with
my program, I can force the angles at the selected
stations for runs at different speeds -(time
consuming)

The program computes for true helical geometry unless
you input the angles.
The engine curve I used was for an aircraft direct
drive engine (0360 Lyc 180hp) if this is a gear
reduced engine with max power at breathing limits, it
is a very different power curve shape - that is
actually benificial at the lower speed points.
I have a tendency to believe that your Lancair 320 is
not quite that clean, unless you have done an
outstanding job on gear doors and all gaps (and
whoever said that was like a Long EZ with fixed mains
is really optimistic) a quick check seems to indicate
that you need less than 1 sq ft of equiv flat plate to
do 240 on 180 hp. Vance


 
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