Subject: Weight Reduction.
From: ACRE
Date: 5/9/2003, 7:17 PM


smale@ncinternet.net wrote:
Several years ago I speculated about a lighter and stronger
reduction
unit.
This is near what I suggested. May I suggest an alternative ? On the
prop
ned of the shaft use a roller bearing all the prop loads but thrust
can
be
taken by the roller bearing. On the gear end use a tapered roller
bearing
taking the thrust of the prop plus locating the gears also with both
axial
and radial location . Since the shaft is located on only one end
axially,
the machining of the case is a noncritical item. I like one bearing
doing 2
jobs. The bearing can be reversed for pusher or tractor
applications.
This
makes for a less expensive job. Also the prop flange needs to have a
large
flat surface to transfer torque loads to wooden props. 6 inch
diameter
prop
flange is marginal. 8 inches @ 59 lb/ft bolt torque for the prop
bolts
is
more than adequate margin to carry the engine torque to the prop.
This
statement comes from the canard world. A 6 inch flange must be
frequently
checked to remain tight and if good wood or fiberglass is not used
the
wood
next to the prop will crush. An 8 inch will not crush.

smale@ncinternet.net


With one roller bearing and one tapered roller you are only opposing
thrust
in one direction. At flight idle in descent, your prop is producing net
drag
(negative thrust). What opposes this force?

Mark Wrathall
http://members.aon.at/wrathall/rotary/


I apologize for not making myself clear. 2 back to back bearings are needed.
having
the regular roller bearing at one end of the shaft and the taper roller
bearings at the other end solves
a host of problems including maching tolerances, expansion with heat and
sizing for load.
of course if an adjustment for preload of the taper roller bearings can be
done,usually by a compression tube
or a threaded end of the shaft the prior point becomes moot.

smale@ncinternet.net

 
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