Subject: Oil System mod
From: ACRE
Date: 12/4/2003, 3:37 AM


 > > While we are on the subject of oil system mods this trick is
 > supposed to reduce the oil temp by 10 or 20 degrees F.
 >
 > A pipe tap is shown but again the meat available is marginal so
 > probably best to use a face seal fitting with an O ring.
 >
 > Paul Lamar


 I am thinking of making this mode to my engine so I picked up a couple
 of 9/16th straight thread face sealed to AN dash 8's. Dash 10 has been
 traditionally used to plumb the oil cooler but it is a bit large
 compared to most
 of the oil galleries in the engine. Most oil galleries are 10 mm or
 about
 .4 inches ID. All the oil that goes into the engine passes through the
 oil filter
 mounting with a ten mm drilling. All the oil that comes out of the oil
 pump
 also comes out of a 10 mm drilling in the front cover.

 Makes you kind of wonder why every body uses dash 10 for the oil cooler
 plumbing
 when that has .5 inches or 12 mm ID. The cast iron meat around this hole
 with the pipe
 tap sticking out of it is only about .85 inches in diameter. A dash 10
 fitting with
 straight threads (not pipe threads) would be around .7 inches in
 diameter. That
 would be pushing it and begging for problems. The pipe tap would really
 be asking for problems as it would be easy to crack the front end
 housing
 by over torqueing the pipe threaded fitting.

 So I decided to go to a dash eight size with an ID of 10 mm or about .4
 inches.
 Same as all the oil gallery drillings in the engine. It has a 9/16th or
 .562 straight
 threaded portion. That will leave about .15 inches of cast iron all
 around
 the hole.

 Another advantage of this mod is there is an O-ring between the front
 cover
 and the front end housing that historically has given a lot of problems.
 This passage and its O ring is eliminated by this mod.

 I am still not sure why this mod would drop the oil temp. If it really
 does.

 BTW I found a place in Long Beach CA that carries a lot of these weird
 fittings. Metric to AN for example. They also carry a full line of AN
 bolts
 and other AN hardware.

 Deering Industries
 330 Cherry Ave
 Long Beach CA
 90807

 562 595 1668
 562 595 1669

 Not far from Mazdatrix

 Paul Lamar


 ------------------------------------------------------------------------
 Hi Paul,
 Thanks for the analysis on the oil gallery size.  Wouldn't the larger
 -10 hose have lower pressure loses than -8 hose?  Is it enough to
 matter?  Are you keeping the oil pressure regulator that mounts to the
 bottom of the front cover?  If so, the front cover/front side housing
 oring seal and passage has to remain so that the regulator can 'do it
 thing' between the oil pump and the oil cooler.  In this case the front
 cover hose outlet hole has to be plugged as well.

 Ken Powell


Yes but I am willing to bet it would only be a few psi.

Good point on the oil pressure regulator. Actually what it is
is a oil pressure limiter and it is set to 150 psi or so.
The real oil pressure regulator is mounted near the bottom
of the rear end housing and is set to 80 psi or there abouts.

If you always use 15W 50 multi viscosity oil and never try to
start your engine after it sits outside in below zero (F not C)
weather it should be unnecessary in an aircraft engine.

For one thing we don't zing the engine. The prop load will see to
that. If you zing a cold engine with thick oil without the oil
pressure limiter you could shear the oil pump shaft.

Paul Lamar


   I blocked off the rear pressure relief valve and made an external
so that I can adjust if needed.

Also for real cold weather I have a bypass line with coupling that I
can put a pill in to plug the line or put pills with different size
holes in them depending on the air temp as I fly in temps down to 30
below zero, hard for you   guys down south to believe.

Had a throttle cable freeze wide open at 16,000 ft once and the only
way down was to shut the engine down and glide down to the Columbia
river where it was 35  degrees and let it thaw.

  Ken

I think the rear is called the pressure regulator and the front is the pressure relief 
or limiter. We need to get our nomenclature standardized :)

Paul Lamar
 
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