After several years of looking, I bought a Henrob torch at
Sun 'n Fun.
This
is the small-output torch that can handle very thin to
reasonably thick
metal. I was impressed by the results of Henrob's
very-talented
welders.
With the video and a little practice, I have been able to
get very nice,
strong welds in stainless 304/316. Henrob doesn't recommend
flux for
stainless -- just aluminum. My welds were ugly at first,
but as soon as
you learn to control the flame and flow of metal, they
become very nice.
There is nothing wrong with a strong, but ugly weld. For
stainless, you
don't want to use a neutral or oxidizing flame, as it needs
a relatively
oxygen-free environment. Overall, stainless is very amenable
to gas
welding
without flux, but I can't say that a flux might not make it
even better.
Stainless always turns dark, especially when using the
appropriate
carburizing flame. A temporary ugly. This comes off with
bead-blasting,
sanding or polishing. Steel is also pretty easy with this
torch up to
3/8" thick or so. Aluminum is much harder to gas-weld,
depending on the
alloy and its thickness. I've destroyed a number of
practice aluminum
pieces trying to get it right. Aluminum like 6061 is also
weakened
considerably by welding, so critical parts need
heat-treating.
Scott Gettings
Scott,
The black marking on SS can be removed with 'pickle paste', put
it on and
rinse off with water after a few moments - it comes up perfectly
clean.
You can use a piece of stainless scrap material,as a welding
rod, if you
don't have rods available.
SS 302, 304, 316 is usually welded with 316 SS Rod - welding rod
is more
pure than base material.
Mig welding of SS uses a fluxed cored wire -if gas is not used.
Gas used for SS welding is a mixture of Argon and Oxygen mixture
- whereas
with aluminium it's pure Argon.
HTH.
George (down under)
Cool. I'll get some pickle paste!
Scott
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