I used to know a lot about lubricants but I have forgotten most of it by
now. I don't think that there is a standard measure for "film strength."
Lubricants behave very differently depending on the loads they are
subjected to. In a plain bearing, film thickness is highly dependent on
tthe basic viscosity of the fluid. In applications with very high
contact
stresses, like rolling element bearings and gear meshes (and apex
seals), film thickness is more dependent on the pressure-viscosity index
(for which little data are published). In a highly loaded line contact
bearing, the pressure on the lubricant entrained in the contact zone
gets enormous. The viscosity increases dramatically along with the
pressure. The characteristic of viscosity vs. pressure is different for
different lubricants. The traditional viscosity and the
pressure-viscosity index are strongly influenced by the base stock, less
so by the additive packages. Another relevant measure is the shear
stability. This is a measure of how much the viscosity changes under
very high shear rates. I recall that the additives that increase the
viscosity index (to make multi viscosity oils like 10W-40) are not very
good under high shear rates. Finally, EP (extreme pressure) additives
serve to protect highly loaded contacts like differential gears by
providing a chemical film on the surface of the metals. These films
provide some "cushion" and shear away preferentially when the fluid film
is too thin to prevent metal to metal contact. The surface films prevent
scuffing and adhesive wear. The API classifications (SF, SH, CF, etc.)
require rigorous testing of many lubricant characteristics. I guess it
is possible for an oil company to "cheat" and label a product falsely,
but I doubt the reputable companies do this. Modern lubricants are very
high-tech components of an engine. The reason automotive engines
commonly run 200k miles and more these days has a lot to do with today's
improved lubricants.
Jon
--
The Rotary Engine NewsLetter. Powered by Linux.
ACRE NL web site.
http://www.rotaryeng.net
Copyright 1998-2005 All world wide rights reserved.
Thanks for the helpful info Jon, it's getting close to the sort of
stuff I have been looking for. I have taken the liberty of
interposing comments with some of your remarks.
I used to know a lot about lubricants but I have forgotten most of
it by now. That's the trouble isn't it? Just when you've got things
pretty well worked out you start forgetting it!
Lubricants behave very differently depending on the loads they are
subjected to. In a plain bearing, film thickness is highly dependent on
the basic viscosity of the fluid. To me it seems that most of the
bearings in a rotary are plain bearings, of course the gears are
point or linear contact, as are the gears in the planetary set. When
you look at the bottom end , or for that matter the piston pin
bearing in a high performance 2 stroke you are looking at rollers in
the big ends, balls for the mains, and possibly needle rollers in
the upper end. Two stroke oils seem to be well formulated to look
after these: -
In applications with very high contact stresses, like rolling
element bearings and gear meshes (and apex seals), film thickness is
more dependent on the pressure-viscosity index.
Please correct me if I have got it wrong, but I get the impression
that a good 2 stroke oil would lubricate both the engine and
reduction box rather well!
The API classifications (SF, SH, CF, etc.) require rigorous testing
of many lubricant characteristics. I guess it is possible for an oil
company to "cheat" and label a product falsely,
but I doubt the reputable companies do this.
I was not inferring in any way that there was any "cheating" going
on, but when you get into the weird and wonderful world of marketing
minor differences are often used to justify quite incredible price
differences. If it cost a lot it must be better - ask any woman!!
So many things are bought to make ourselves "feel good" Hence the
slogans " Things go better with Coke" and "Toyota! Oh what a feeling".
So what's my point? Does Idemitsu Rotary engine oil do anything more
than give you a warm inner glow, knowing you have allegedly bought
the best there is, and is this relevant if you aren't anywhere near
Le Mans? Where's the evidence that it's better in my engine than any
of the usual high quality oils that cost a fraction of its price, or
for that matter better than a good 2 stroke oil?
John Evans.
--
The Rotary Engine NewsLetter. Powered by Linux.
ACRE NL web site.
http://www.rotaryeng.net
Copyright 1998-2005 All world wide rights reserved.