Subject: Rotary for Legend
From: Rotary Engine
Date: 9/15/2005, 5:16 AM
To: AA-me



Paul
Your comments on a rotary package to replace the turbine in the legend was
very intriguing.  What will the turbine Legend really do?
And what does it appear to take to do it ? I do not Know if any were flown
wit V8s to compare.

Incidently equal speeds are in ,And my old friend Parker squeezed past
Greenameyer at 361 and the both beat out the NXTs

Vance

Glad to see you are up and about Vance. I was going to go to Reno but changed my
mind. What does Parker fly? I also take it Jim Wright is flying his NXT.
The Legend was originally designed for the Chevy big block. It flew for
awhile but the cooling passages in the heads, among other things, were not up to it. The designer, Jeff Auckland and I had a long talk about it at Copper State a few years ago. He gave up and put a turbine in it.

I was at this Symposium below. I talked to the engineers at Orenda there about their failed $50 million dollar effort to get the Chev big block to work. They told me they would kill their grandmothers for 1/4 inch more bore spacing so they could put real aircraft engine style fillets in the main and rod journals :)

Paul Lamar

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http://members.eaa.org/home/flight_reports/legend.html

"     LEGEND
BY BRIEN A. SEELEY, C.J. STEPHENS AND THE CAFE BOARD
    
    This report documents the extremely high performance capability of a new prototype aircraft, the Legend. It is an all composite, 500 hp V-8 powered kitplane. Jeff Ackland, the builder of this aircraft and president of Performance Aircraft in Olathe, Kansas, brought the prototype Legend to the CAFE Foundation flight test facility primarily for the purpose of setting a new all-time high score in the CAFE Triaviathon. However, he also prepared the aircraft with the necessary equipment for a complete Aircraft Performance Report.

The Legend's visit to Santa Rosa served as the stimulus for a world-class gathering of engine experts at the CAFE Foundation's Reno Air Racing Engine Symposium on March 22, the same day the Legend flew for the Triaviathon record. The Legend is built from molded composite sandwich skins using graphite facings and nomex honeycomb core. Its engine is a 620 cubic inch Donovan "high deck" aluminum block, fuel injected derivative of the big block Chevrolet. It uses steel cylinder sleeves, four-bolt main bearings and Brodick single-plug cylinder heads.

The propeller turns at 1/2 engine speed through a Hy-Vo 2"wide, chain-driven speed reduction unit designed by Fred Geschwender. An excellent summary of the development of the Legend appeared in the October 1996 issue of Sport Aviation.

For the future, Jeff plans to standardize the Legend on a 541 cubic inch Donovan block Chevy-based V-8 with a shorter stroke crankshaft than that in the prototype N620L. It is possible that the new engine will use a different cylinder head which may include dual spark plugs.
TRIAVIATHON FLIGHTS

Jeff Ackland performed his Triaviathon record attempts solo with reduced fuel to improve the climb and stall speed performance. The current record score of 1316 was set by John Harmon in the Harmon Rocket II on May 8, 1993. The table shows how the Legend performed.

The Triaviathon scoring formula is:

               28110625 x [Vmax  x  ROC]2
   Score =     [4100625 + Vso4]  x  109

This formula rewards aircraft which combine a high maximum speed, a rapid rate of climb and a low stall speed. It is a curve fit in which stall speeds between 35 and 70 mph are rewarded somewhat proportionately. Stalls below 35 mph do little to improve the score and stalls above 70 mph impose a progressively stiffer penalty upon the score. The measured rate of climb is converted to be that for the altitude window of 2500'-3500' in standard day atmosphere.

It is remarkable that the Legend's stall speed is so low. Only 1300 prop rpm were used during these stalls, which were approached at 1 G. The flap system and Viken airfoil on the Legend are apparently delivering exceptionally high lift at low speed.

Although the Legend did not break John Harmon's CAFE Triaviathon record, the computations show that the Legend could break the record with only minor improvements. Jeff Ackland said that he hopes to soon have a new supercharged 800 horsepower engine installed for another assault on the record.

Jeff has plans to race the N620L at the Reno National Championship Air Races in September 1997.


     This report documents the extremely high performance capability of a new prototype aircraft, the Legend. It is an all composite, 500 hp V-8 powered kitplane. Jeff Ackland, the builder of this aircraft and president of Performance Aircraft in Olathe, Kansas, brought the prototype Legend to the CAFE Foundation flight test facility primarily for the purpose of setting a new all-time high score in the CAFE Triaviathon. However, he also prepared the aircraft with the necessary equipment for a complete Aircraft Performance Report.

The Legend's visit to Santa Rosa served as the stimulus for a world-class gathering of engine experts at the CAFE Foundation's Reno Air Racing Engine Symposium on March 22, the same day the Legend flew for the Triaviathon record. The Legend is built from molded composite sandwich skins using graphite facings and nomex honeycomb core. Its engine is a 620 cubic inch Donovan "high deck" aluminum block, fuel injected derivative of the big block Chevrolet. It uses steel cylinder sleeves, four-bolt main bearings and Brodick single-plug cylinder heads.

The propeller turns at 1/2 engine speed through a Hy-Vo 2"wide, chain-driven speed reduction unit designed by Fred Geschwender. An excellent summary of the development of the Legend appeared in the October 1996 issue of Sport Aviation.

For the future, Jeff plans to standardize the Legend on a 541 cubic inch Donovan block Chevy-based V-8 with a shorter stroke crankshaft than that in the prototype N620L. It is possible that the new engine will use a different cylinder head which may include dual spark plugs.
TRIAVIATHON FLIGHTS

Jeff Ackland performed his Triaviathon record attempts solo with reduced fuel to improve the climb and stall speed performance. The current record score of 1316 was set by John Harmon in the Harmon Rocket II on May 8, 1993. The table shows how the Legend performed.

The Triaviathon scoring formula is:

               28110625 x [Vmax  x  ROC]2
   Score =     [4100625 + Vso4]  x  109

This formula rewards aircraft which combine a high maximum speed, a rapid rate of climb and a low stall speed. It is a curve fit in which stall speeds between 35 and 70 mph are rewarded somewhat proportionately. Stalls below 35 mph do little to improve the score and stalls above 70 mph impose a progressively stiffer penalty upon the score. The measured rate of climb is converted to be that for the altitude window of 2500'-3500' in standard day atmosphere.

It is remarkable that the Legend's stall speed is so low. Only 1300 prop rpm were used during these stalls, which were approached at 1 G. The flap system and Viken airfoil on the Legend are apparently delivering exceptionally high lift at low speed.

Although the Legend did not break John Harmon's CAFE Triaviathon record, the computations show that the Legend could break the record with only minor improvements. Jeff Ackland said that he hopes to soon have a new supercharged 800 horsepower engine installed for another assault on the record.

Jeff has plans to race the N620L at the Reno National Championship Air Races in September 1997.
FLYING QUALITIES REPORT
BY C. J. STEPHENS - CAFE Foundation Test Pilot

A 'Legend' In Its Own Time

By the time the Legend arrived at the CAFE Foundation's test facility in Santa Rosa, rumors about its upcoming Trivathon record attempt had been circulating at the airport for several days. This was exciting.

At first look, it was apparent that the Legend designer had done a beautiful job of making a good looking ship with clean lines.

The 620 cubic inch aluminum block V-8 under the cowl made a throaty sound with its short stacks protruding directly from each cylinder. The sound reminded me of the Merlin engine that hangs on the front of the famous P-51 Mustang.

Most of the planes tested by the CAFE Foundation have had conventional aircraft engines. This has lent a lot of commonality from one test airplane to the next. It also has given me confidence, as the test pilot, to fly behind conventional engines that have proven to be reliable in many years operation. Because the Legend uses an unconventional V-8 engine, I was very attentive during all of Jeff's briefings regarding each feature of this airplane. There were a number of unfamiliar systems that had to be studied and related to one another.
GENERAL IMPRESSIONS

The landing gear system and the wing design (with the exception of the airfoil) were similar to the Glasair III design which was the subject of our last report (see Sport Aviation Feb. '97). The tires and brakes were slightly larger (6.5"x6") than those of the Glasair III. The tricycle landing gear was powered hydraulically and the flap operation was by electric motor. With the propeller length necessitating long landing gear legs, a large step up onto the wing was required to gain access to the cockpit without stepping on the flap. A no-skid step area was conveniently located on the wing root.

The large clamshell canopy fits perfectly flush to the outer surfaces of the fuselage. Gas shock struts hold the canopy in the open position for easy cockpit entry. During all engine running operations it is necessary to either manually hold the canopy nearly closed or to completely close and lock it to prevent damage caused by the significant propeller wash.
COCKPIT IMPRESSIONS

The Legend is a two-place craft with a tandem seating arrangement. This puts the pilot in the middle of the cockpit with an equal field of view over each side of the cowling. Both the front and rear seats have adequate shoulder room and lots of elbow room, giving an overall feeling of spaciousness. One CAFE member who is 6'3" fit comfortably into the rear seat with his knees just touching the forward seatback.

The cockpit layout was beautiful, with a conventional throttle quadrant on the left in a very natural location. Instruments were only installed in the front cockpit; however, many of the instruments could be read while sitting in the rear seat. Rudder pedals were fairly standard, with toe brakes which lacked a provision for leg length adjustment.

I felt that the mixture control was a little too sensitive and required too little movement to achieve the required settings. The fuel system included a panel-mounted fuel shut-off knob. Dual boost pumps were used during all operations below 1,000', with each pump connected to a separate battery. Above 1,000' it was acceptable to operate with only one boost pump. There was no mechanical fuel pump and the engine would die quickly if both boost pumps were turned off. There was a fuel flow measuring system which automatically subtracted the fuel burned from the total fuel amount, which the pilot could set before engine start. By our measurements it provided better than 0.7% accuracy for fuel flow. The panel-mounted analog fuel gauge would only read approximate fuel status and then only when the fuel remaining was below the top of the sensor (about 2/3 tank remaining).

The ignition system was interesting in that it used dual batteries and inductive pickups, but only a single distributor. There was a single spark plug installed in each cylinder. No flop tubes were installed for inverted flight.
ENGINE START

The plane started quickly after minimal priming. It had to be started with the boost pump off (to prevent overpriming), but the pump then had to be turned on immediately after start to prevent fuel starvation. After a couple of starts the procedure proved to be manageable. In about four minutes the engine was warm enough to complete the preflight run up. The tachometer displayed the engine crankshaft rpm, rather than propeller rpm. Simple arithmetic would compute the propeller rpm as one half the engine speed, given the speed reduction ratio of 2 to 1. During run-up, both ignitions and both boost pumps were independently checked for function on each battery position at 2,000 rpm. This important step to ensure maximum redundancy of these critical systems was emphasized in my briefing on the aircraft's operation. The propeller was cycled at 2,500 engine rpm using very conventional methods.
GROUND OPERATIONS

Even with full tanks, the plane can be moved about on the ground by one person using a tow bar connected to the nose wheel. Refueling of the single fuel tank can be done through either fuel cap located near the wing tips. Since the airplane is mostly carbon fiber, adequate static discharge grounding can be accomplished by connecting the grounding wire to the nose wheel strut. During taxi operations the castering nose wheel worked very well with only light braking required for directional control. The tricycle gear afforded a good view of the pavement ahead.
TAKEOFF

Everything checked perfectly at run up and the flaps were visually set to approximately 15 degrees. The plane was taxied into position for takeoff. As the throttle was advanced, the hefty V-8 sounded like the throaty purr of a big racing boat or a Merlin engine. With one last scan of the engine gauges, the brakes were released and the throttle was advanced to the forward stop. The sensation was exhilarating as the 500 hp engine accelerated the plane down the runway like a high performance Corvette. Only slight right rudder was required to keep the nose wheel tracking straight down the center line of the runway. As the airspeed approached 90 mph, slight backward stick pressure was applied and the plane lifted off smoothly at 95 mph. Gear and flap retraction were normal with only slight rocking of the wings as I adjusted my hand to the sensitivity of the ailerons. The airspeed rapidly increased to and stabilized at 160 mph for the climb.

WATER COOLING

It was necessary to use somewhat unconventional cockpit procedures for proper operation of the Legend's water cooled V-8 engine. The radiator was evidently sized very well for this application. Both the oil and engine coolant circulate through the radiator for cooling; therefore, coolant door operation directly affects the temperature of both fluids. We did not evaluate any long duration ground runs, but all normal ground operations had plenty of cooling available. During the takeoff, climb, and all high-powered flight regimes, the cooling door was left in the open position and both the oil and coolant temperatures remained normal (Water: 180* F/Oil: 210* F).

Upon leveling off at a cruise power setting, the coolant door could be closed and temperatures remained normal. On the brief full power Vmax run with the coolant door closed (minimum drag) the temperature began to rise but recovered as soon as the 5 minute run was complete and the door was opened. The door had to be activated manually. I think that its operation should be automatic. While no intermediate door position indicator was available, there were limit lights that indicated when the door was fully open and fully closed. An emergency "T" handle was provided to release the door to trail freely in the event the electric drive motor failed. During cruise and descent the door was left in the closed position. It was opened in the traffic pattern to anticipate any event in which a high power setting would be needed. With the door open a very slight aerodynamic vibration could be felt throughout the airframe.

At first I felt that the time required to monitor and operate the engine cooling system caused an excessive added work load for the pilot. As I got more used to the systems that level of distraction was reduced. With practice, or on flights that had fewer speed and power changes, the pilot workload would be tolerable.


The Legend?

The answer to a question we've received several times in the last year (will the Legend be at Reno '98?) landed and whined it's way past where Mark and I were taking a break from the 100+ deg temps that graced this weekend at Reno...... the answer is a very big YES, but not as a race entry. Those of you who attended this year's Sun 'n Fun EAA Fly In probably already know the answer to this one.... The V-8 powered Legend, seen at Reno last year, has undergone a very exciting conversion....Jeff Ackland and the people at Performance Aircraft have hung a 650 hp turboprop on the nose of this already fast airplane! Slated to share pace plane duties with a factory Lancair for this year's Sport Class events, it will be a real head turner!...(there is something sexy about an airplane that can taxi backwards:) trust us..... this is one E-X-C-I-T-I-N-G airplane! (More on this one in a later update!)



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