Subject: Ducted fans
From: Rotary Engine
Date: 12/15/2005, 10:55 PM
To: AA-me


>  > Perry Mick replied:
>  >
>  >  > Actually the ducted fan had great static and low speed thrust,
it
>  > would push me back in the seat when applying throttle for
takeoff,
> while the prop is very sluggish until about 40 knots on the IAS. The
problem was high speed. The ducted fan is probably a good
>  >  > choice for the airplane if it is a slow plane, like a Light
Sport Aircraft.
>
>
>  > Actually, I mis-spoke. Getting a ducted fan to work well at low
speed
> (for their STOL objective) and high speed (140 kts max cruise speed
spec.) could be a challenge.
>  >
>  > Russell Kent
>  >
>  >
>  > Try impossible :) Not unless you can devise a retractable duct.
>  >
>  > There is some engineer at NASA that is fond of ducted fans but
> obviously he has never read Kuchemann & Webers book on the
> Aerodynamics of Propulsion. There is a very good reason for not
using ducted fans in high speed aircraft. The high speed drag of the
duct itself far outweighs any low speed advantages. I had a run in
with the guy at OSH. He is not even a pilot.
>  >
>  > Sport plane must be cheap. Nobody wants to pay $100,000 to get
them around the pattern a couple of times. They can get an
ultralight
> for that. Cross country transportation airplanes need to go fast.
Probably at least 200 mph and 300 mph would be better. If it is much
less than 200 MPH and you have a head wind you might as well drive.
No ducted fan is going to  be efficient enough to compete with a
simple prop in this speed range.
>  >
>  > Paul Lamar ...No rotor no motor.
>  >
>  > That is correct. The ducted fan or shrouded prop has good low
speed
> and static thrust qualities but as speed increases the drag of the
shroud becomes a major impedement.  Some blimps use shrouded props
because they can.  Very few piston aircraft have benefited because
speeds are too high.  However. the A10, 747, etc. etc. etc. do
benefit because the high power overcomes the drag penalty of the
shroud.
>  >
>  > BY
>  >
>  > Yes in the 400 MPH and up speed range ducted fans become the most
> efficient way of doing it.
>  >
>  > IMHO NASA has no business designing GA aircraft. Typical
government
> attitude. We are smarter than private industry and we are going to
show you how to do it. What they should be doing is fundamental
applied research that is too expensive and therefore too risky for
private enterprise. Namely
>  > things like turbo compound, airfoils and bottoming cycle engines.
>  >
>  > Paul Lamar ...No rotor no motor.
>  >
>  >
>  > Looking at the duct in the drawing I can see where it may not be
> effective.  When NACA tried ducts early on they got poor results.
August Raspet reversed the duct shape and now it would work.  Raspet
did a lot of work on shrouded props, or ducted fans, with some
success. Unfortunately I think he was killed while flying one of his
shrouded aircraft. I am no sure.
>  >
>  > BY
>  >
>  > Perry Mick gathered all the info he could find and spent 13 years
as
> I recall flying a ducted fan airplane. He built at least three
different ducts and tried at least three different fans or props.
Never got over 150 MPH as I recall. All ducted fan aircraft in the
150 to 350 MPH speed range have failed in the market place to
perform to expectations.
>  >
>  >
>  > Paul Lamar
>
>
>
> Seems like a duct helps a small diameter propeller look like a
larger one. Increasing prop diameter appears to help low speed
performance, all else being equal.  Its the whole thing about
whether a propulsion system accelarates a small mass of air by a
large amount (turbojet, scramjet) or a large volume of air by a
small amount (conventional propeller).
>
> An interesting article:
>
> http://en.wikipedia.org/wiki/Unducted_fan
>
> If your prop diameter is radically constrained by either physical
mounting location (on a pylon of fixed length, ground strike
problems like on pushers), or by output RPM (which would otherwise
require a reduction unit to keep blade tips subsonic), a duct unit
may be the way to go.
>
>
> Matt-
>
> The jury is still out on that one. Perry was running 5000 RPM direct
drive.
>
> What is boils down to is this: if you have enough HP to go 450 MPH a
duct is worth looking into :)
>
> Paul Lamar ...No rotor no motor.
>
> ---------------------------------
>


One point that is often skipped is that a duct is in some ways very much
like an extra airfoil from an aerodynamic point of view.  It has
stability and control issues depending on where it is mounted and may
vary stability with throttle setting.  Even a moderate diameter ducted
fan, say 24 inches diameter, with a short chord, say 12 inches, is the
equivilent of a surface over six feet long with a twelve inch chord.
This is additive to the sum of the drag surfaces of the other portions
of the aircraft.

Raspet recognized
this and attempted to use an integrated ducted fan aft.  I say
integrated because he was trying to use the surface area of the duct as
a kind of ring tail surface.  He also incorported integral elevator and
rudder controls. (Jim Miller tried this on his Texas Gem sport/racing
plane in the 70's and dropped it because it was slower than the unducted
competition).  In general, it was highly effective at higher speeds. The
problem was low speed control.  Even though the movable surfaces were
essentially "blown" behind the fan, this effect diminished with reduced
throttle.  The SV-11A attempted to integrate the rear ring tail with
laminar suction control of the boundary layer on the wing.  This was in
fact achieved (they claimed demonstrated lift coefficients in excess of
3), but the method used to achieve it was very susceptable to
degradation with dust, moisture, etc.

Jim Bede
attempted to use this work by Raspet in the design of a twin-engine
ducted prop 5-seat executive aircraft.  A prototype was actually built
and flown. It now resides in the EAA Museum.  Those planning on trying
on an exercise in ducted fan design might want to be a bit conservative
in their fan design.

As many exparimenters have discovered, the limiting tip speed for
the fan is frequently not the "sonic" or structural limit - it is the
sound limit.  High speed fans are REALLY loud!  At least one firm spent
hundreds of thousands of dollars trying to deal with this "sirening" in
the 70's and ended up using a gearbox and larger diameter fan.

 From a technical point of
view, a low-speed ducted fan LSA is perfectly feasible.  But there is an
economic question regarding the required tolerences for the fan and its
impact on overall cost.  I know someone who built a really interesting
fan about 10 years ago and remember him saying it would cost about
$8,000 each in 1995/96 dollars.  I honestly don't see the LSA crowd
going for something like this.

George Wright


Thanks George.  That was very interesting, and confirms other thoughts I
have had about ducts.


Matt-


You want to plug your book on ducted fans George?
Now is your chance.

Paul Lamar ...No rotor no motor.


nope, just sharing a few thoughts put together over the years.  I will say
that I think there is a place for ducted fans in the sport plane category.
2 or 2 1/2 hr endurance.  several possible versions.  I'm playing with one
right now based on an existing fan design.  The problem is the engine.  A
ducted fan is pretty heavily loaded vs a shrouded prop.  How do I
distinguish them?  Pressure ratio.  Anything under 1.06 is a ducted prop,
anything over is a fan - not my nomenclature - I got it from Pratt &
Whitney.


Turbine inlet technology doesn't translate well for ducted fans,
they are a different type of animal.  You can build a ducted fan to look
like a jet (the modelers have been doing it forever).  It can be fun and you
could be the only kid on your block to have one, but you're not going to win
the CAFE with it.  I'm attracted to the Wankel for this application for
three reasons:

1) people have used them successfully since the mid-60's
with fans;


2) they seem to have more desirable failure modes than the
recips;


3) the only recips that seem up to the task on a regular basis are
marine-derived, derated and weigh a ton.


One clinker is that a "jet-like"
ducted fan is going to be diameter limited.  This has a major effect on
thrust available for take-offs, will drastically affect required wing area,
stall speed and take-off/landing speeds and distances.  The "normal"
response is to just pack in more power.  Unfortunately, for a single stage
fan system, there is a definite limit as to how much you can reasonably  use
for a given diameter.  Then you are back to the weight spiral.


If a
genuine, reasonably robust aluminum rotary with steel sleeves or a PROVEN
ceramic rotor housing were available, it would be very attractive.


Realistially, how often does a sport-plane pilot fly?  I'm not talking about
the cross-country guys, just up for 1 1/2 to 2 hrs to keep up proficiency,
blow the dust out and get away from home for awhile.  The numbers I've seen
are about 50 hours annually.  How long will you fly it?  Don't know.  We
have 60+year old aircraft popping along just fine.  But for a given pilot I
wonder if 10-15 years would be the average max due to age, expense,
medicals.  Seems as though most of us couldn't really afford the wings until
our 40's.


If this is correct, then a reasonably engineered ducted fan
package with a 750 hr TBO on the engine might not be a bad idea.


I've been
talking to a neighbor who runs a PWC shop.  The PWC boys have gone 4-stroke
due to emissions issues (many of them bogus).  These engines are heavily
loaded and actually drive a type of ducted fan (impeller in ring).  The name
of the game with an engine application with a working environment like this
is heat rejection.  PWC'ers frequently use liquid cooled exhaust manifolds
and pipes.  A number of them are supercharged or turbo-supercharged.  And
they seem to run reasonably well.  Once again the issue is the TBO.  The
factories delicately evade this issue, but the mechanics say 350-500 hours
if used hard.  Oddly, PWC usage has a  similar pattern to the sport pilot.
A genuine rotary altenative in the 150-175 hp range would be a very
interesting development, and with a reduction unit, usable for a wide range
of other aircraft.  So I'm sittin and waitin!


PWC? What is that? Personal Water Craft perhaps?

-- 
Paul Lamar ...No rotor no motor.

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