Subject: dry vs wet sump
From: Rotary Engine
Date: 1/19/2006, 7:29 AM
To: AA-me


        >
        > 1). What do you think of dry vs wet oil sump? All comments and
        > suggestions
        > welcome
        >
        > 2). As it is impractical, if not impossible, to make a fully
        > aerobatic
        > rotary engine on the basis of a Mazda block, what level of
        > "limited"
        > aerobatics capabilities is acceptable/wished for? I am
    >especially
        > concerned
        > with vertical or near vertical manoeuvres... tricky
   situations >for
        > rotaries...
        >
        > Thanks in advance for the feedback.
        >
        > Francois Badoux
        >
        >Francois,
        >1) Dry sump gives you much greater flexibility. I plan to use
   dry sump
        >on my 20B from the start. With respect to inverted operation, a
        >pickup with a dedicated scavenge segment can be placed at the top
       of the
        >engine to scavenge inverted. You have probably thought of this
   but I
        >must offer the thought.
        >
        >2) Your concern with vertical maneuvers is drain back
   problems? This
        >could be the tougher of the problems to surmount. But since so few
       of us
        >are Sean Tucker it is probably the least often used acrobatic
   mode for
        >most of us. (straight and level is fine with me for the most part)
        >For crankcase pickup most of the auto applications use pickups
   at the
        >front and rear of the pan anyway. (for acceleration and
   braking) Your
        >concerns about filling the rotors is a much more serious item.
       With dry
        >sump you do have the option of placing more scavenge pickups in
       critical
        >areas. I have seen V8 engines with 6 or 7 scavenge segments; in
       addition
        >to the oil pan they have pickups at the back of the valve covers
       and the
        >back of the intake valley. Tests in the past by Chevrolet
   showed the
        >more oil you could remove that wasn't in the bearings (drain
   back oil)
        >the more HP you could generate. There is a point of diminishing
       returns
        >on this of course. We need to concern ourselves with weight of the
       added
        >plumbing too. Dry sump does give you these options though, wet
   sump
        >doesn't.
        >Bill Jepson

       Francois, my automotive experience which is a drag racing back
   ground,
       proved the wet vs dry sump showed no hp difference if designed
   for the
       application ie 1 G gravity and 1 or 2 G's lateral acceleration.
   The wet
       sump
       can be designed for this! All you want to do is get the oil away
       from the
       rotating assembly and then both systems are equal.

       The big advantage, was the engine with the dry sump could be
   lowered
       in the
       chassis for better aerodynamics and reduced weight transfer!This may
       be a
       big factor in a high speed aircraft too!

       Not being totally familiar with the rotary I would think a sump or
       pick up
       point could be located on the engine so as to scavenge oil from the
       rotating
       assembly in a 1 or more G negative system. In the piston engines
   most
       people
       use an accumulator to provide pressure when oil is not available
       from the
       sumps via the inverted systems ie in vertical maneuvers or in slow
       inverted
       maneuvers where the inverted system has not made the switch over!

       Just a few thoughts on your subject!

       Regards
       Ron

       I just got this weigh scale from Robin for a Christmas present. I
       have been
       looking for a scale like this for years. Robin found it in a farm
       supply super market here in SZP. Thanks again Robin.

       Getting to the point this rear main bearing holder weighs
       a bunch and only has one oil drain back hole. It is conceivable
   that a
       bunch
       more drain back holes could be drilled reducing the weight of
   this heavy
       part and enhancing the drain back at the same time.

       Paul Lamar ...No rotor no motor.

       Good point Paul,
       A point for Ron to consider, you may be able to get your drag race
       engine to endure 2G acceleration with a wet sump, but when was
   the last
       time you made a pass inverted?
       Bill Jepson


   I never did the inverted test with my car drag car Bill, thank goodness,
   but I fly my Glasair inverted some and it has a wet sump, with a
   Christiansen Inverted system and it works fine. A lot simpler and much
   less to go wrong than in a dry sump plus considerably less costly!

   However,you will loose a little HP when you roll over and all that oil
   falls down past your crank, but you'll probably never feel the
   difference or at least I haven't. All the heavy aerobatic guys Tucker
   included, I think, have wet sumps and inverted systems, if they are
   using the Lycoming or continental engines and probably use an
   accumulator to keep pressure on the oil system when the positive to
   negative switch is made. With no accumulator and a loss in pressure for
   too long, in a Lycoming 540, will lead to the prop going into low
   pitch as these  propellers are hydraulically actuated to high pitch,
   with out pressure they relax via spring pressure to low pitch.
   They usually don't have counter weights to force them to high pitch as
   in the 4 cylinder Lycoming. At high speed the result of the prop going
   to fine pitch would be more than entertaining. Also the accumulator
   feeds oil to the engine for the 4 or 5 seconds of low or zero oil
   pressure during the transition to going inverted.

   I am not completely familiar with the rotary, but if a pick up could be
   installed on the top and rear of the engine it would satisfy the
   inverted and vertical requirements, I would think. Maybe the dry
   sump is
   the way to go for some people, but you will still need to scavenge oil
   from the top and rear(as installed in the plane) of the engine.

   I hope, I am not talking out of school here. I hope to get my hands
   on a
   rotary engine soon and learn a bit more about them.

   Ron

   Speaking of capturing oil while inverted this is the rear
   chamber between the rotor and the rear main bearing.
   As you can see there is only that one small hole to drain
   this area. I suspect there would be some HP loss as well
   as foam and heat added to the oil.

   You can see the drain hole looking through the rotor in about the ten
   O-clock position. Normally the drain hole is located on the bottom
   of the chamber.

   The shot through the rotor also shows the rotor oil drain passages.
   These passages are also how the oil gets into the rotor to cool it.
   Looks like there are lots of chances for the oil to drain out of the
   rotor no matter the orientation of the aircraft.

   Paul Lamar ...No rotor no motor.




Paul is the rear main bearing at the rear of the engine when installed
in a tractor position( front of the airplane)? I am not clear on this.

Ron

Front in a tractor. The engine is ass backward in a tractor airplane
compared to a car.

BTW The oil is squirted into the rotor under 100 psi
oil pressure. If the rotor fills up it is forced out by centrifugal and orbiting
forces at 6000 RPM or above. Also by the same oil pressure gaining a lot
of foam and heat in the process of course. The magnitude of these forces
on the oil far exceeds the one G vertical penetration forces due
to the attitude of the airplane.  You get a lot of G's doing aerobatics
radial but not much longitudinally if you get my drift.

Paul Lamar ...No rotor no motor.

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