Subject: Adapting the Rotrex
From: Rotary Engine
Date: 3/4/2006, 10:24 PM
To: ACRE NL


   Paul,

   The reason I like the Rotrex is because it's a fully developed product
   and if it can be adapted in a simple solution that would save a lot of
   R&D effort. If you could just mate that unit to a nice off-the-shelf
   turbine, you'd be all set -- all you would need is a pulley on the
   engine. A very simple and elegant turbocompound engine with minimum
   fuss.

   However, this does not appear to be easily doable.

   Looking at the pictures I have of the Rotrex, it is obvious that the
   pulley and the compressor wheel turn counterclockwise when viewed from
   the front. I guess in order to install these in cars with engines that
   turn clockwise, the unit would have to be turned end-for-end with the
   pulley facing rear.

   In order to mate this to a turbine wheel, the turbine shaft would have
   to go in through the pulley side. The only way this could be done is to
   hollow out the pulley shaft (which is also attached to the annulus drive
   ring) and have a common shaft going straight through. This shaft would
   support the turbine wheel and the compressor wheel and would also be the
   sun shaft for the gearbox.

   The turbine would be on one end, then the gearbox in the middle and the
   compressor on the other end, with that inlet facing forward
   unobstructed.

   Obviously this would require substantial modification of the Rotrex unit
   in order to accommodate this shaft. A hole would have to be drilled in
   the pulley end of the gearbox housing for the shaft to pass through and
   some way of sealing that hole to the shaft in order to prevent oil
   leakage. Plus you would have to make a suitable shaft.

   Regards,

   Gordon.

   The traction drive is not as hard as it looks.
   I have a lot of experience designing mechanical things,
   building them and making them work. The principle
   is hundreds of years old. There is a another company that will
   deliver a unit to our exact requirements.

   I feel largely responsible for Doug buying the Rotrex in the first
   place.
   Sorry Doug.

   Unfortunately I was at first suckered into the Rotrex thing
   due to their clever publicity and a smoke screen patent they where
   granted by some incompetent patent examiner.
   After Doug got the unit it turned out there was absolutely no new
   ideas in the unit and the patent had absolutely nothing to do
   with the way it actually worked. Similar devices have been available
   off the shelf for years. They merely copied some one elses product.
   So much for a fully developed product by Rotrex.

   I was too ignorant to know about this company that Dale Mahan
   on here discovered. Thanks Dale. Here is his actual message.


   "Subject: Traction Drives
   Date: Fri, 17 Feb 2006 09:13:47
   From: Dale Mahan
   To: Rotary Engine "

   "Hi Paul,

   What do you think about a traction drive being used as as a PSRU?
   The Nasvytrac drive has been with us for decades, originally designed
   as a helicopter turbojet to main rotor powertrain component
   (http://www.nastecinc.com/traction.htm)."

   Lately, some of the diagrams that have been shown on the Rotary Engine
   group look like they may be able to offer a low cost alternative to
   planetary gears. Sometimes, the PSRU costs about as much as the engine
   itself.

   Thank you,

   Dale Mahan"

   Here is an excerpt from their web site.

   http://www.nastecinc.com

   "Nastec, Inc. is a Cleveland, Ohio based designer and manufacturer
   of specialty transmissions and bearings. During the past twenty years,
   we have established ourselves as one of the world's technical leaders in
   the design, fabrication, and manufacture of traction drives, roller-gear
   drives, and wave bearings."

   I'll get a quote from them on Monday.

   If I were Doug I would sell the Rotrex unit to someone that
   needed a supercharger instead of kludging it up to make it
   work.

   Paul Lamar ...No rotor no motor.

   Paul,

   thanks for that link to Nastec. Interesting looking traction drives, but
   there is virtually no info on their website.

   I agree that a roller-type friction drive is a pretty simple device --
   at least on its face. However, there are lots of details to work out,
   like a suitable lubrication system, etc. Maybe that Nastec unit will be
   just the ticket.

   I have no doubt that you are capable of designing and refining a
   perfectly good traction drive. I'm well aware of your distinguished bio
   and and I think if anyone is going to do this successfully it will
   be you.

   Looking at the drawings of your traction drive design, it looks like the
   whole planet carrier is going to spin, correct? Isn't that spinning mass
   with the rollers included going to generate a fair bit of moment? This
   would have something of a flywheel effect I would think, and some
   inertia for the turbine to overcome as it's spooling up.

   Regards,

   Gordon.

   --------------------------------------------------------------------

   You know the power in the exhaust has been talking to us for 30 years.
   It has been saying. "Hook me to turbine, hook me to a turbine, hook
   me to
   a turbine." Anybody that has been around a Mazda rotary powered race car
   without a muffler can understand the tremendous kinetic energy in
   the exhaust.
   I have a race car driver friend by the name of John Morton who claims he
   has permanent hearing damage from driving rotary powered race cars.

   It was not until I read that SAE paper on the R3350 TC that I could put
   a number on it. It then hit me like a supersonic shock wave. Yes of
   course it has plenty of kinetic energy in the exhaust.

   Now comes the time to harness all those super sonic horses :) (Sorry JD)

   Think of the Wankel rotary as an ideal gas generator for a turbine
   engine.  A marriage made in heaven.

   To answer your questions Gordon. Yes the whole planet carrier
   spins at the output shaft speed of 12,000 RPM max. Yes on the moment
   but compared to the 160 foot pounds of torque from the engine it
   is inconsequential. Think of the flywheel and the clutch. For the
   turbine alone however it would not be inconsequential. It is a good
   thing we are not concerned with turbine acceleration for an aircraft
   engine.

   The traction fluid is available at your local Ford and Nissan dealer
   as they use traction drive CVT automatic transmissions.

   Paul Lamar ...No rotor no motor.


Well said, Paul.


The rotary is indeed ideal for spinning a turbine with its prodigious
exhaust energy. And it gets better with altitude, so much more so that
there is much much more power available than a turbocharger could use.
Why waste that power? Why not put it back in the engine?

The turbocompound rotary is going to open a lot of eyes very wide...


Regards,

Gordon.

Thanks Gordon.

BTW I shipped the CD off today with the SAE TC paper.

Paul Lamar ...No rotor no motor.

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