Subject: RX8 overheating?
From: Rotary Engine
Date: 8/21/2006, 9:00 AM
To: AA-me




   PTP is selling a bunch of turbo chargers for the RX8.
   I would like to see you do one. They get big bucks and about 360 HP.
   The trick is to use a stand alone anti detonation fluid
   injector controlled by a piggy back or add on micro processor
   that monitors intake manifold temperature and injects
   anti detonation fluid when the temp rises above 140 F or so.
   I think HKS is making it.
   This neatly by passes the need for RX8 low compression rotors.
   It also should get about the same low speed MPG due to
   the 10:1 rotors. This is right out of the Reno air racers SOP book.
   http://ptp.tuningmotorsports.com/home.php
   http://www.rotaryeng.net/Turbo-RX8a.jpg

   Paul Lamar ...No rotor no motor.

   ----------------------------------------------------

   Hi Paul,


   You may be aware of serious overheating problems on the RX8.
   Putting a turbo on exacerbates this. We did one for Mazda and, although
   it can work if you are VERY careful, there are systemic weaknesses that
   a larger radiator does not address. I have no problem with turboing
   the engine, but until someone figures out a way to cool it (I have tried
   several aero devices without enough success), It is a poor idea in
   my mind.

   Jim

   ----------------------------------------------------------

   I was unaware of any cooling problems on the RX8. My 2003 stick has
   30,000 miles on it and I have never ever experienced the slightest
   over heating. Under what conditions does it occur? Idle? City
   driving? Or high speed? In my previous five rotary powered
   cars that I have owned, starting with my new RX2 in 1973, I
   occasionally experienced cooling problems. So far no cooling problems
   at all with the RX8. No other problems either since they fixed
   the flooding on start problem up with a flash to the PCM.

   I see some mistakes in the RX8 cooling system design but no
   more so than some other new cars. I also see some improvements
   over the RX7. The frontal area of the rad core is larger
   and the core thinner. That is an improvement. The rad is laid
   over about 30 degrees I would guess. This allowed the larger
   core frontal area. I see some improvements in the RX8 water pump
   compared to the 3rd gen water pumps as well. Less restriction
   in the water flow coming out of the block.

   IMHO cooling mistakes are as follows: The duct feeding air to the
   rad is not sealed. The duct shape is not of the Kuchemann and
   Weber streamlined diffuser design. Namely trumpet shaped.
   The back of the rad air path is restricted by the battery box and
   the air filter. It could use an air vent in the hood placed
   directly over the battery box and air filter if those objects
   were not placed there. Getting free flowing air out of the
   back of a rad is as important as getting air in the front.

   Scott and Harley, have you guys had any cooling problems with
   your RX8s?

   The bottom line is the metal temperature within 1 mm
   of the combustion chamber just below the lower spark plug.
   Sort of cylinder head temp.

   I have written a small book on the subject of cooling
   rotary powered airplanes. Here it is in html format.

   http://www.rotaryeng.net/how-to-cool12.html

   We have been through hell cooling the rotary
   in airplanes for the last seven years but we are asking
   for (and getting) a continuous 150 to 200 HP hour in and hour out.
   The aircraft cooling system must be designed and done right.

   Paul Lamar ...No rotor no motor.

   Hi Paul,

   I don't know how you monitor the eng cool temp but you cannot use
   the stock panel gage - it stops moving about 165 F and doesn't start
   again until 205~210 F. If you see any movement above the "normal"
   range, your engine is seriously overheated. Mazda has bought back a
   number of RX8's in Vegas for engine failures. We did a considerable
   amount of testing and on a 93 F OAT day it is easy to see 215 F Eng Cool
   Temp. After a lot of testing, I am convinced at one large obstacle is
   the lack of an engine driven fan - noisy, but powerful. The FD was much
   the same. The FC never had a serious problem. We have tried turning
   vanes, lip spoilers and closing the underside vents with minimal
   effect. In our RX8 flash, we move the electric cooling fan on temps
   from 98/101C to about 8 C lower. This helps avoid heat build-up but
   does not cure the problem.

   Jim

   -------------------------------------------------------
   A thicker rad is harder to blow air through. Only helps
   if you are doing 200 MPH.

   Sounds like the gage is defective. Is Mazda fixing that?
   I have never seen mine move beyond the half way point.
   Do I need to install an aux temp gage? Do you sell anything
   that will work? If not do you have any recommendations for
   parts that will work and installation instructions?

   I think I have a DVM around with a temp function.
   I'll see if I can hook it up to my RX8. I know I have a tire
   temp gage but the cable is not long enough to reach into
   the cockpit.

   You are right about elect rad fans in general. They are wimpy.
   Time to check the volume flow of those fans. Also check the
   amp drain on the stock fans. A 20 amp fan is only .36 HP electrical
   HP in. Net mechanical HP is only about .3.
   Here are some specs on the Spal fans that Ferrari uses I think.
   First attachment.

   Sounds like the electric water pump thing all over again.

   Paul Lamar ...No rotor no motor.

------------------------------------------------

   Hi Paul,

   The coolant temp display is driven by a can bus signal which is true
temp.  T

he instrument is designed to misrepresent it - not a mistake.  We are in
the final stages of offering a 3-gage panel to go in the ash tray position.
Jim


-----------------------------------------------------

That is a bit disingenuous on the part of Ford or Mazda.

I had an idea for a new product awhile back. A cheap PIC or
Motorola CPU and small cheap LCD monitoring the OBD II output in real time
for driver information. It is real shame the auto manufactures don't
have a display on the instrument panel giving the driver the
OBD fault number when the check engine light comes on. That would
save the automobile consumer piles of money.

I'll be your first customer for that 3-gage panel.

Paul Lamar ...No rotor no motor.

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