Subject: Wikipedia and engine cooling.
From: Rotary Engine
Date: 10/15/2006, 7:29 PM
To: AA-me





    snips...

    I love Wikipedia
    http://en.wikipedia.org/wiki/Wankel_engine
    http://de.wikipedia.org/wiki/Wankelmotor
    <http://de.wikipedia.org/wiki/Wankelmotor>
    http://en.wikipedia.org/wiki/Wankel  (section on aircraft engines !)

    Perhaps the wildest thing I read .....
    "Perhaps the most exotic use of the Wankel design is in the seat belt
    <http://en.wikipedia.org/wiki/Seat_belt> pretensioner system of the
    Volkswagen <http://en.wikipedia.org/wiki/Volkswagen
    <http://en.wikipedia.org/wiki/Volkswagen>> New Beetle
    <http://en.wikipedia.org/wiki/New_Beetle>. In this car, when
    deceleration <http://en.wikipedia.org/wiki/Deceleration
    <http://en.wikipedia.org/wiki/Deceleration>> sensors
    <http://en.wikipedia.org/wiki/Sensor> sense a potential crash, small
    explosive cartridges are triggered electrically and the resulting
    pressurized gas feeds into tiny Wankel engines which rotate to take up
    the slack in the seat belt systems, anchoring the driver and passengers
    firmly in the seat before any collision."
    *** Looks like this might be covered under SAE *Document Number: *980557

    SAE http://www.sae.org/servlets/index has over 100 very interesting
    papers on the Wankel but they are now priced at about $10 each.  If I
    could just find a less expensive way to get these .... Maybe I could
    copy them at a local University ???

    Here is a nice animation !
    http://www.keveney.com/Wankel.html

    All for now .... time for bed.

    zzzzzzzz
    Toski


    Some of that  wikipedia stuff is total nonsense.

    http://en.wikipedia.org/wiki/Wankel_engine

    "A further problem caused by the shape of the seals in Mazda engines is
    that carbon particles can become trapped between the seal and the
    casing,
    completely jamming the engine and requiring a partial stripdown to
    rectify.
    Such engines should never be started and run unless the engine will
    reach
    operating temperature; most such instances of jammed engines occur when
    a car is started and moved a few yards, e.g. from a garage to a
    driveway.
    In these situations it is better to manually push the car."

    In over a million miles of driving six different  Mazda Wankel  powered
    cars over the last 34 years I have never had this happen. Pure BS.

    "Unlike a piston engine, where the cylinder is cooled by the
    incoming charge
    after being heated by combustion, Wankel rotor housings are constantly
    heated on one side and cooled at the other, leading to very high
    local temperatures
    and unequal thermal expansion. This places high demands on the materials
    used."

    More nonsense. Mazda heats the cool side of the engine with exhaust gas
    passages in the center and rotor housings to equalize the temperature on
    both side of the engine.

    "In engines having more than two rotors, or two rotor race engines
    intended
    for high-rpm use, a multi-piece eccentric shaft may be used, allowing
    additional bearings between rotors."

    Not necessary. Curtis Wright had a center main bearing with out split
    housing on a two rotor engine.

    "Some studies have indicated that at high speeds, the rate at which the
    volume of the combustion chamber increases in the moments after
    ignition actually
    out paces the expansion of the burning fuel. The result is that, at high
    speeds, less useful energy is extracted from the same volume of
    fuel, as the exhaust
    has to expend time and energy "catching up" to the rotor before it can
    accomplish any work."

    More nonsense. If that were the case the racers would not be running
    them at
    11,000 RPM. Notice the "author" did not reference the "studies".

    Paul Lamar ...No rotor no motor.

    ----------------------------------------------

    Paul,

    The interesting thing about Wikipedia is that it allows anyone to edit
    the listings. I guess they check after the fact to see if your
    editing is sensical.

    I agree with your first point completely.

    On the heat issue, I tend to agree with them.  Below the minor axix on
    the combustion side the rotor housing only sees combustion.  Great pains
    must be taken with extreme HP engines to keep this area cool.
    Generally  speaking the recip does not have such lopsided heat problems
    to deal with.

    On your final comment, they simply have stated this inartfully.  That
    the flame front does not reach the extreme leading and trailing
    portions
    of the rotor chamber.  I would have to go back and check but this is
    discussed in Norbye's book.  Quenching is part of the problem.  That the
    leading section is moving "away" from the spark plug is also part of
    the
    problem I believe.

    All the best.

    Bruce Toski

    -----------------------------------------

    Many of the fixes were applied by Mazda years after the Norbye book
    was published in 1971.

    Max Bentele is credited with the cooling fix.
    His book was published in 1991 but it was mostly about himself
    and not rotary engines.

    Do you have Kenichi Yamamotos book Rotary Engine?
    First and second (1981) versions?

    Also about a dozen SAE papers written by Mazda engineers
    over the years?

    The first jpg does not include the exhaust heat also
    distributed about the cool side of the engine. The second
    JPG shows a cut away of the center rotor housing. The black area
    on the extreme right shows a thin vertical rectangle.
    This is an exhaust gas passage that distributes
    hot exhaust gases laterally to both rotor housings and
    to the intake manifold.

    I agree with you on the TRAILING side of the combustion
    chamber. Wikipedia specifically said the LEADING side
    of the combustion chamber. Last JPG. Note the burning speed
    on the leading side is increased by the squish from the
    trailing side. Rotary Engine. The RX8 engine has a new
    bath tub shape in the face of the rotor. It is wider
    and shallower than former bath tub shapes. The coming
    16B will have a wider chamber yet.

    The rotary engine design is a moving target. My mother told me
    to never stand in front of a moving target :)

    The whole Wikipedia article was not artful! :)

    Paul Lamar ...No rotor no motor.


What's the cooling fix, Paul (that Max Bentele came up with)?

Thanks,

Matt-

It was the axial flow cooling where cold water goes down
the hot side of the engine is warmed and returns on the
cool side. Here is a better jpg of the situation.
The bad part about this is the rear rotor housing runs hotter
than the front rotor housing. Prior to that NSU
used circumferential coolant flow which in theory was better
but required an external water manifold for multi rotor
engines.

Paul Lamar ...No rotor no motor.

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