Subject: Slide Throttle / Barrell Throttle
From: Rotary Engine
Date: 11/20/2006, 12:12 PM
To: AA-me


      > > Dave,
      > > Having had to deal with many carbs and FI systems over the
      > years I
      > > would
      > > respectfully disagree that carbs are safer. While there is
      > higher
      > > pressuure fuel in a FI there are systems designed (hoses and
      > ends) to
      > > deal with it. The float valve in any typical carb is the weak
      > link. The
      > > fact that the gas is pumped in by "only" 6 PSI is little comfort
      > when
      > > you
      > > have an engine fire. In fact if turned off the FI system
      > provides
      > less
      > > to burn. (No float bowl)
      > > Bill Jepson
      >
      >
      > Hi Bill,
      > I see your point but the reasoning was more as follows:
      > A leaking hose in FI produces a fine mist which, if ignited, makes
      > the
      > cowl a bomb.
      > A carb leak will more likely produce a fire, so turn off the fuel
      > and
      > remove the source.
      > Of course, these are only likely scenarios; the carb leak because
      > of a
      > stuck float valve could also lead to an explosion; but the high
      > pressure mist in the FI example is almost guaranteed to explode.
      > It was
      > more that the explosion was the worry rather than the fire.
      >
      > We have a couple of old bike racers in our club and we spoke at
      > length
      > on this possibility and the general opinion was that float valves
      > rarely stuck, and when they did, often the valve stuck in the
      > closed
      > position; cutting off the fuel. Also the Bing and Mikuni 'caged'
      > valves
      > are much more reliable than the old Amal "free" valves.
      >
      > Further to this debate, in your bike days, how common was a stuck
      > float
      > valve and in what position?
      >
      > Thanks for your valued comments, BR, Dave McC
      >
      > Dave,
      > Older bikes are a bit of a different subject since gravity feed was
      > normally used. We saw both stuck open and stuck closed, the latter
      > mostly on machines that had been inactive. With fuel pumps, and
     that is
      > very common now, stuck open is more common. Usually stuck open float
      > valves being caused by debris. Running a good filter reduces this
      > greatly.
      > With respect to the under cowl mist being sure to cause an
     explosion I
      > must say bunk, sorry. Few cars built any time in the last decade have
      > had carbs, all are fuel injection. You don't see sudden fire balls on
      > the road. It would be just as likely as with an aircraft with
     many cars
      > having extraordinary under hood temps. Hell if it was common the
      > resultant lawsuits would be all over the papers. Additionally the
      > number
      > of leaking and ill-maintained cars would make ANY comparison to
     planes
      > look like a tiny sample of generally pampered engines. On racing
      > engines
      > I would say I have seen far more mechanical failures than fuel
      > failures.
      > Put more simply, I would say if you are more comfortable with carbs
      > RUN THEM. You should remember though that more aircraft accidents are
      > attributable to carburator icing than any kind of fires. FI engines
      > don't have a problem with icing. I had the carb on my 172 ice up
     once
      > on
      > a night flight into Montery, scared the crap out of me honestly.
     I was
      > getting ready to let down for landing and the normal "carb heat
     on for
      > decent" proceedure saved the rookie from further misfortune.
      > Bill Jepson


     Hi again Bill,
     I appreciate your comments ref icing up the 172, I was aboard a Stinson
     that dead sticked into a field due to carb icing. Overturned, I exited
     on hands and knees!

     However, since your last remarks, I had some time with old aircraft
     engineers, they say most airplane carbs in use today are Marvel
     -Schiebler, MA 3, MA3-4, MA 5 etc or derivatives , all have floats and
     float valves and no real history of sticking float valves. Some time
     back, 10-15 years, there was a problem with "sinking" floats, but this
     was mostly due to corrosion of the brass float, because of water in the
     float bowl, the float developed a hole and sunk; and was fixed by
     installing "plastic floats". AD as I recall.

     As regards carb icing; this should be called by its correct name-
     "Induction Icing". If you introduce gasoline into a a long runner, you
     will get icing due to the latent heat of vaporization; whether it is
     by carb or by injector, you will have the possibility of induction
     icing. Just because the fuel is "injected" does not make the system
     ice proof. Injecting fuel close to the valve, (warm head), all but
     eliminates the possibility of icing, but if we inject fuel at the bell
     mouth, then we can expect induction icing. A good reason to introduce
     fuel into Paul's slide throttle; close to the port.

     As regards being 'comfortable' with carbs, I am, - have been for 40
     years; but I am "not comfortable" yet with hi pressure FI. I have
     been through the auto wrecking yards quite often over recent years, I
     am a hotrodder, and underhood fires are far more common than you
     suggest.

     BR, Dave McC


     I had C172 float sink on me one time. Hard to keep that sucker
     running with the leaning knob.

     --
     Paul Lamar ...No rotor no motor.


     For what it's worth, I tend to agree with Dave that there are
     probably more engine fires since EFI became widespread.

     This is hardly a scientific sample, but two years ago I witnesses a
     crash in front of my farm in which a brand new Ford F-150 pickup
     smashed into the back of a farm tractor pulling a trailer. I just
     happened to be looking out my front window and there was a huge
     fireball almost instantly. I bolted out the front door and sprinted
     the hundred yards or so down my drive in my slippers and by the time
     I got there the truck was completely engulfed.

     My neighbor across the road ran over with a fire extinguisher and
     tried to put it out, but there was no chance. By the time fire crews
     arrived the truck was completely burned out. The blaze was
     huge. Luckily the driver and passenger got out, but the guy on the
     tractor wasn't so lucky -- he was fatally injured on impact.

     In the last few years I have seen more cars burning on the side of
     the highway. This is something I never saw in years past.

     I tried to find some statistical info, but the last NHTSA study is
     from 1990. They did find that fire frequency had increased even then.

     http://www.autosafety.org/article.php?scid=96&did=533
     <http://www.autosafety.org/article.php?scid=96&did=533>

     A more recent article from 2004 appears to suggest that fires are
     increasing at a high rate, despite overall safer vehicles.

     http://www.autosafety.org/article.php?did=1193&scid=179
     <http://www.autosafety.org/article.php?did=1193&scid=179>

     It's hard to draw cause and effect conclusions from this, but it
     does reinforce my nervousness about flying with an
     automotive-derived EFI. Just my personal preference, but I would
     rather go with a carb and low-pressure fuel. Paul's slide throttle
     carb could be the best bet.


     Regards,

     Gordon.


Paul, Gordon, Anyone
what will it take to adapt a Marvel -Schiebler, MA 3, MA3-4, MA 5 etc or derivative
to our engine? Also my uncle has been a police officer for some 35yrs and I think
you will learn with a little insurance research that the increasing car fires are
intentially set by it's owner usually to avoid paying the enormously high car payments
that at the time of the purchase seemed perfectly acceptable to the buyer, call it
buyers remorse by fire.

One other thing I would like to mention the injection units
in cars use the lowest cost hoses and hardware to assemble there system. Now a guy
like me using only aircraft grade materials to build my FI system will more than
likely never experience a problem if done correctly. Aeroquip fittings and braided
fuel lines are not something you find in most automobile FI systems. Look at the
stock fuel rail you got with your 13b are you kidding me?

As far as a race
application goes lets not forget those are conditions that far exceed what
your engine will see in an airplane (I think). Seems that most engines that
are in a race enviorment are expected to perform beyound it's limits or close
to it. I just want to use race proven products and have my engine  perform
exceptionally well, not necessarilly pushing the bounds of it's performance
envelope, by using extruded fuel rails, AN fittings, safety wire ,and braided
hoses to contain the fuel preasures, I think is a sure way to reduce most
fire issues, even under regular driving conditions.
(Just thinking outloud).

   Here is a drawing of what I have come up with to get rid of the fuel rail.
I will make a few of these next week. I want to copy the "dare I say it"
Lycomings way of FI, using stainless fuel lines and a fuel spider. The drawing
you see here is of a holder that incases the injector. The top cap attaches to
the lower section of the holder using (3) 8-32 allen screws safety wired together.
there is a bore hole in the top cap for the injector O-ring. The top cap has a
threaded stud machined into it for the attaching fuel line. These will allow me
to attach my injectors anywhere on my manifold and they don't have to be inline
like if the injector were attached to a fuel rail.

Tony



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