Subject: Kinsler Nozzles
From: Rotary Engine
Date: 12/5/2006, 1:28 PM
To: AA-me


    >>> Do you think the Kinsler nozzles would work in the RX8 intake
    >> manifold
    >>> injector holes or do they have to be in the main air stream?
    > Karibian
    >>>
    >>>
    >>> I think they have to be in the air stream.
    >>>
    >>> Paul Lamar ...No rotor no motor.
    >>
    >> Perhaps an e-mail or call to them would be beneficial.
    >> They have been very good at problem solving for our
    >> race engines, without a sales pitch. Every system sent
    >> to them for rework and calibration, has come back so
    >> well set up that we hardly turned a screw upon installing.
    >> Archie
    >>
    >>
    >> Karibian,
    >>
    >> I would suggest downloading the catalog and looking at the various
    >> nozzles shapes and sizes they offer. If you can find a shape and
    >> size similar to the EFI nozzle on the RX8 engine, I don't see why it
    >> should not work.
    >>
    >> The key thing is that it should spray fuel into the runner the same
    >> way the stock nozzle does -- not spray it onto the runner wall
    >> because it's too short or whatever.
    >>
    >> The other thing is how you will thread it in. It may not be the same
    >> size hole or thread. If the existing hole is smaller you may be
   able
    >> to enlarge it and rethread it so the Kinsler nozzle will fit.
    >>
    >> Regards,
    >>
    >> Gordon.
    >>
    >
    > Gordon,
    >
    > If the nozzle is constantly spraying then at low idling speeds some
    > fuel is
    > getting sucked out with the exhaust during over lap. I can imagine
    > that at
    > higher speeds this is not happening perhaps as much if at all. What
    > do you
    > think the BSFC will be compared to EFI in light of the fact Mazda
    > choose the
    > later in Lemans. They were concerned to get the best BSFC since
   it is an
    > endurance race. Mistral and Tracy both say that timing of the
    > injection is
    > critical for good BSFC.
    >
    > In either case I want the injector right on the housings so maybe
    > this isn't
    > an issue. I am trying to design a way I could test both systems
    > using the
    > same injector boss.
    >
    >
    > Doug
    >
    > Doug,
    >
    > Mounting the injector right on the housing sounds like a good idea.
    > It will maximize the evaporative cooling effect of the fuel on the
    > air charge. I guess you will attach the bosses to the p-port tubes
    > that go in the housing?
    >
    > About the BSFC, off the top of my head I don't see why the constant
    > flow nozzles should be at a disadvantage. Maybe at idle, like you
    > say but how much time do you spend at idle?
    >
    > I could be wrong. Maybe the rotary has some peculiarities that could
    > make timed injection better. But at a steady rpm and power output I
    > don't see any advantages with timed injection.
    >
    > If we think about the flow in the intake manifold, it is pulsed not
    > steady, coinciding with the rhythm of the intake cycle. So the flow
    > coming out of the nozzle will be pulsed also, becasue the air
    > flowing across the nozzle pulls the fuel through the nozzle. As the
    > air mass flowing across the nozzle slows down, the flow from the
    > nozzle will slow down. As it accelerates, the flow from the nozzle
    > will accelerate.
    >
    > So even though fuel is flowing constantly, the amount of fuel flow
    > coming out of the nozzle will vary with the pressure pulses in the
    > manifold.
    >
    > Of course only testing will give you the real answer.
    >
    >
    > Regards,
    >
    > Gordon.
    >
    >
    > Doug,
    >
    > I found a needle valve that should work nicely. It is made by
    > Swagelok and smallest size is 1/8 NPT which should be good. Orifice
    > size is 0.08".
    >
    > it uses a toggle handle to pull the needle out and open the valve,
    > but we can toss that handle and attach a cable right to the needle.
    > As you pull the cable the needle comes out and flow increases. This
    > is perfect because increasing the flow on the return line makes the
    > mixture leaner.
    >
    > So pulling the calbe makes the mixture leaner, just as it should be.
    > If you have a nice Vernier cable, you can make very fine
   adjustments.
    >
    >
    > Regards,
    >
    > Gordon.
    >
    >
    >
    >
    > Regards,
    >
    > Gordon.
    >
    > Interesting idea.
    >
    > The only problem I see Gordon is it does not have a long needle.
    > Hard to tune with something that moves only a fraction of an
    > inch from full off to full open even with a vernier.
    >
    >
    > Paul Lamar ...No rotor no motor.

   Gordon,



   Yes we use Swaglok stainless fittings throughout our equipment.  It
   is a
   beautiful valve you have shown.  Only one small problem.  It is not a
   metering valve.  It is designed to  open the flow rapidly and is
   basically
   an on/off type of valve.  The design point is based on convenience of
   opening it and flow characteristics.  A very common type.

   Needle valves are short and  the fuel moves perpendicular to the
   axis of the
   needle movement.  The total travel from slightly open to full open
   is  a
   function of the fuel port size. The diameter of the needle is larger
   then
   the port size.


   Paul you can make the needle 10 inches long and it is not going to
   change
   these characteristics:) Excuse me but you are trying to redesign the
   horse
   to fit the cart.

   Think how an idling needle is used to fine tune the air flow in a carb.
   Sort of similar but the ratio of the intake throat diameter compared
   to the
   idling needle is huge.   In a metering valve the needle and the throat
   (port)  are closer to the same.


   Adjusting a needle valve  works very Vernier like.  On your console
   just use
   a cable designed to transmit torsional movement. Sure there will be
   a little
   flex depending on the quality of the cable you choose and the
   resistance of
   the O-ring in the valve, but that flex is a constant that the pilot can
   compensate for it.

   For an illustration of how they work go here.

   http://www.hoke.com/products/valves/meter/v_meter.htmBTW

   Click on catalogs  and download the PDF on the 1600 series. On the
   second
   page is a good illustration.  Sorry I have downloaded the PDF file
   but I was
   not able to capture that illustration.

   This particular company's products are not hoke despite the name:)
   They are very expensive but very accurate. Do a google search on needle
   valves and you will find many companies out there.

   Cheers


   Doug

   I understand how they work. Our leaning cable moves rapidly
   from one end to the other three inches away just like the throttle
   cable. Making the needle the same length means we can make gross
   adjustments rapidly from full off to full on and fine adjustments
   with the vernier. The leaning cable knob has a button on it. You
   push and hold the button in to release the vernier and make the
   gross adjustment.  Release the button and then the vernier works
   again. I  have one on my C182. Next time you are in the states
   flying around rent a Cessna with a vernier knob instead of flying
   your C150 or stop by my hangar :)

   Paul Lamar ...No rotor no motor.

MY 150 has a vernier mixture..  :)

Matt-


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