Subject: Exhaust Welding Bulent pusher.
From: Rotary Engine
Date: 1/31/2007, 3:08 PM
To: AARotary Engine



   Paul, here are few pictures from my new muffler construction. The
   flange has two stubs with slip joints 0.065  SS that are pulled
   together with strong springs (not shown). The perforated tube is
   welded only on one side to the can. The other side fits into a slip
   socket welded to the lid, so it is allowed to float.  Sofar works
   very well , but I need more time to see how it will hold?

   Bulent.

   I assume that is 321 SS. Nice workmanship.
   I hate to be the bearer of bad news but the perforated tube
   will run white hot, melt and eventually puke it self out of the
   can and out the through the prop. Tom Jordon had something like that
   on a Limo EZ.  One could stand behind the prop with the engine
   at full chat and look down the exhaust pipe. It was like
   looking at a very bright light bulb in there :)

   Try to get some sort of air cooling tube down the center.
   I'll send some 3D's shortly.

   Also put some sort of safety strap on the whole muffler
   so if worse comes to worse the whole muffler won't go through
   the prop taking out a blade.

   ***********************************************

   Here are some pictures and 3D's. Tom changed it to the 8 and
   11 pics but I don't know the status on that config.
   The 45 degree joint does not look like it will work for
   long. What is needed there is a four inch center line
   radius 321 SS 45 degree  bend instead.

   The Bill Jepson/Ed Klepeis muff.  needs a a cold air tube from the
   front opening as relatively cool exhaust gases flow out the front
   cooling tube (pusher) at idle. Once the airplane is moving air
   will flow into the cooling tube if it is connected to a ram air
   source and it will work fine. The last dwg seems to be the
   overall best way of doing the cooling tube trick as you don't
   have to worry about exhaust gases exiting at idle.

   I think you were off the list when all this happened.

   Paul Lamar ...No rotor no motor.


Has Ed run his muffler yet (or one like it)?  Is it pretty effective?
The cooling tube seems like a very clever idea.


Thanks,

Matt-

We ran it on a test stand. Not in an airplane yet
as far as I know.

Paul Lamar

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