Subject: Exhaust Welding
From: Rotary Engine
Date: 1/31/2007, 6:30 AM
To: AARotary Engine




> Why is the stock and performance RX8 exhaust manifolds welded on the
> outside?  Karibian
>
> Good question. No where near as durable as welding them
> on the inside.
>
> Paul Lamar

Hi Paul;
I believe this one is still up for debate.
I believe a lot of racing exhausts are done from the inside because it
is easier for people and machines.
In this case, I see a failure right at the edge of a thick weld
(hardpoint), stress riser(both material and thermal).
I would also have a few tacks on the outside and a 'cooling' enclosure
with airflow.
Cheers
Cary



The OBX  RX8 exhaust maifolds  on Ebay are all welded on the outside.

I forgot to add that my homemade exhaust on my Lyc O-320 is welded
on the inside and hasn't cracked yet. (Only 300 hours)

Karibian

If the RX8 tubes  only over hang a few inches the load on the joint is
less. Might be OK but why take a chance?

Paul Lamar ...No rotor no motor.



The stock RX-8 manifold has a welded outer steel shell, but a set of
floating inner SS, slip tubes.  Cutting the outer shell just after the
first bend will expose the inner tube slip joint.

Scott Gettings

Thanks for that info Scott. Can you send some pictures.

Paul Lamar

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