Subject: Turbines -- Turbocompound Engine
From: Rotary Engine
Date: 4/4/2007, 10:54 AM
To: AARotary Engine

   ....Snip.....


   Gordon, Paul et all

   Every six months I check back in to see what Catapillar Inc. is
   doing with
   their mechanical as well as electric turbo compounding schemes. If
   you do a
   Google search for "Caterpillar turbo compound turbine" you will find
   several interesting PDF files there.

   The first one you can skim through it. It is titled
   "Diesel Engine Waste Heat Recovery Utilizing Electric Turbocompound" ...
   This report has some clear pictures and gives an understanding of
   what it
   takes to perform this task. As much as we may love the concept this PDF
   will give a clear indication of the sizes and technology involved to
   pull it
   off or for us not:) To heavy for flight, even if it is scaled down
   to our
   rotary. Switched reluctance generators are also very challenging to
   develop.


   The second PDF I recommend looking at is called "Engine System
   Approach to
   Exhaust Energy Recovery". There are some little tibits of
   information that
   are real jewels, hints perhaps for our use. I'll let you read it
   first and
   then we can discuss it.


   In another PDF report I found the statement that Garrett was the only
   company that had successfully manufactured a turbo compound system.
   Hmmmm???? I don't think so.


   Best Regards


   Doug Fir


   "Engine System Approach to Exhaust Energy Recovery"
   Hard to fathom this stuff as it is power point presentations
   with little or no text explanation. Probably puts everybody
   to sleep that watches it :)
   What is the base line engine power and BSFC?
   IMHO the TC stuff is marginally cost effective
   as they are starting with a cool exhaust diesel.
   I wonder if it will actually go into production.

   Paul Lamar ...No rotor no motor.


   Doug,

   That Caterpillar stuff is excellent.

   Although the generator is not of use to us, as you said, the layout
   is exactly what I had in mind. That stretched shaft for the turbine
   and compressor will let us put the traction drive in the middle,
   instead of the generator.

   This is the most efficient layout, because you don't have a separate
   drive for the supercharger. I love the fact that they have pictures
   of that turbine shaft. I had been wondering how much beefier it
   needed to be in the middle to resist twisting -- and mindful that
   you can't have the diameter too big because of the high rotational
   speeds and bearing limitations.

   Now I see that this is workable. Excellent. All you need to do to
   make a turbocompound engine is get a turbocharger, dissasemble it,
   machine a new long shaft and put the traction drive in the middle.
   Of course you would probably have to make your own traction drive in
   order to fit the dimensions of the shaft, but Paul is making one
   anyway so his design could be modified.

   Of course, you would have your CVT belt going from the turbine to
   the traction drive to the engine shaft.

   Btw, snowmobiles use belt CVTs too and they go upwards of 100 hp, so
   if the scooter CVT can't handle the power -- and it's looking like
   that will be the case, just go to the snowmobile drive.

   Also interesting to see the pressure ratios on the Cat turbine and
   compressor. Notice the compressor pressure ratio of 3 : 1. Like I
   have been saying, in order to recover power you need a high pressure
   ratio on the intake side.

   Also interesting that the turbine is 3.7 : 1, or about 25 percent
   higher than the intake side. This is something to keep in mind when
   matching compressor and turbine.


   Regards,

   Gordon.

   I did some R&D on scooter drives when I was over in Rome Italy a year
   ago.

   Proprietor

   Paul Lamar ...No rotor no motor.

   Paul,

   Thanks for the pictures. The snowmobile CVT is just like the scooter
   CVT, only the belts and pulleys are bigger to handle more power. The
   operating principle is the same.


   Regards,

   Gordon.



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