Subject: Turbocharger Selection
From: Rotary Engine
Date: 4/9/2007, 12:44 AM
To: AARotary Engine


   Paul,
   Lately, I've been contemplating the decision to turbo charge my 20B this
   time.
   The main reason that I haven't considered this in the past is because I
   know absolutely nothing about matching a turbocharger to an engine.
   Where would you suggest I start looking for information to help me
   figure this out?  I would like to produce a consistent 350 hp that is
   maintained to 18K ft. altitude, but still idles well and is not
   ridiculously loud.  I don't care to port and hotrod this thing to a
   ridiculous level because reliability is of utmost importance to me.  The
   350 hp doesn't seem like it would be hard to do with a 20B.  I was
   thinking that it might be best to go with a large street port and open
   the exhaust up.  Then select a good quality turbo that is well matched
   for my intended use.

   When I read about turbos, all the stuff they describe as desirable for
   auto applications doesn't seem all that important for aircraft use.  I
   could care less if it takes 0.25 seconds or 2.0 seconds to spool up
   since I will mostly be running at constant speed anyway.  Also, a BOV
   doesn't seem that important since I wont be jacking the throttle up and
   down like in shifting a car.  The wastegate and setting up the boost is
   a total mystery to me.  It seems like an aircraft engine running a
   75-80% power and 6500 rpm almost constantly would be bypassing the
   wastegate all the time, but I'm not sure.  If that's true, it seems
   that
   an integral wastegate is a better option, but is it as reliable as an
   external wastegate?  I have no idea!!  What about oil cooled
   versus water cooled bearing housing?   I've always heard of turbos
   failing because of coked oil clogging the bearing holes from high heat.
   And as far as setting the boost for aircraft application, how does one
   do that and manage it during flight??  I've never flown a turbocharged
   aircraft.  Does it add to the complexity of flying, or is it something
   that can be set and left alone (or computer managed)?

   As you can see, I have plenty of questions!!  Where can I look for
   answers??
   Thanks again!!
   Don

   ---------------------------------------------------------

   Yes it does add to the complexity of flying unless you want to
   get into microcomputer control of waste gates. So far I know
   of nothing like that off the shelf that will work with a turbo
   rotary in aircraft use.

   I think Gordon and maybe a few others on here have a turbo selection
   spread sheet for A/C use.

   Gordon, could you upload your spread sheet again?

   The thing to watch out for is turbine over speed. That makes
   car turbochargers the wrong choice for aircraft use as the car turbo
   charger turbine has too much HP for the compressor. This is done
   so the turbo charger will accelerate rapidly. In steady state
   use the turbo charger will over speed and the turbine will be
   destroyed. Several people have blown up stock turbo chargers in turbo
   rotary engines in aircraft use.

   Usually the turbo charged used is a TO4 for the 3 rotor but the
   compressor should be chosen to be larger than what one would find
   in car use. This slows the maximum RPM of the turbo charger to keep
   it within RPM limits for the given EGT. Another way of putting it
   from the turbine point of view is you want an A/R greater
   than one. This slows the air flow going into the turbine
   blades.

   A way of measuring this is record the temperature
   drop across the turbine. The higher the temperature drop
   the more powerful the turbine. Also it is a good idea to
   get a turbine tachometer to check and make sure the turbine
   RPM is within limits. This will pay off in the long run
   as your turbine will last longer.

   Here is a spread sheet from Dave Leonard.

   Also get a copy of this book.
   "Turbochargers" by Hugh MacInnes HP Books ISBN 0-89586-135-6

   To minimize oil coking use a synthetic oil like Idemitsu
   rotary engine oil or Mobile One. Also try to get a water cooled
   turbocharger housing. They are available for the TO4. The stock
   Mazda turbos are water cooled.

   Paul Lamar ...No rotor no motor.

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I'm not clear whether Don has p-port intake or not, and whether he is
against p-port intake.  If so, I don't really see p-port as being high
risk at all, and might actually improve reliability by lowering
temperature rise when boosted for a given horsepower produced by
lowering pumping loses.

As Paul has said, all rotaries until the Renesis already have p-port on
the exhaust side..


Matt-



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Copyright 1998-2006 All world wide rights reserved.