Subject: Turbocharger Selection
From: Rotary Engine
Date: 4/9/2007, 5:24 PM
To: AARotary Engine



            Yes it does add to the complexity of flying unless you want to
            get into microcomputer control of waste gates. So far I know
            of nothing like that off the shelf that will work with a turbo
            rotary in aircraft use.

            I think Gordon and maybe a few others on here have a turbo
       selection
            spread sheet for A/C use.

            Gordon, could you upload your spread sheet again?

            The thing to watch out for is turbine over speed. That makes
            car turbochargers the wrong choice for aircraft use as the car
       turbo
            charger turbine has too much HP for the compressor. This is
   done
            so the turbo charger will accelerate rapidly. In steady state
            use the turbo charger will over speed and the turbine will be
            destroyed. Several people have blown up stock turbo chargers in
       turbo
            rotary engines in aircraft use.

            Usually the turbo charged used is a TO4 for the 3 rotor but the
            compressor should be chosen to be larger than what one
   would find
            in car use. This slows the maximum RPM of the turbo charger
   to keep
            it within RPM limits for the given EGT. Another way of
   putting it
            from the turbine point of view is you want an A/R greater
            than one. This slows the air flow going into the turbine
            blades.

            A way of measuring this is record the temperature
            drop across the turbine. The higher the temperature drop
            the more powerful the turbine. Also it is a good idea to
            get a turbine tachometer to check and make sure the turbine
            RPM is within limits. This will pay off in the long run
            as your turbine will last longer.

            Here is a spread sheet from Dave Leonard.

            Also get a copy of this book.
            "Turbochargers" by Hugh MacInnes HP Books ISBN 0-89586-135-6

            To minimize oil coking use a synthetic oil like Idemitsu
            rotary engine oil or Mobile One. Also try to get a water cooled
            turbocharger housing. They are available for the TO4. The stock
            Mazda turbos are water cooled.

            Paul Lamar ...No rotor no motor.



            I'm not clear whether Don has p-port intake or not, and whether
       he is
            against p-port intake. If so, I don't really see p-port as
       being high
            risk at all, and might actually improve reliability by
   lowering
            temperature rise when boosted for a given horsepower
   produced by
            lowering pumping loses.

            As Paul has said, all rotaries until the Renesis already have
       p-port on
            the exhaust side..


            Matt-


             Paul and Don,

            Here's the Turbochart spreadsheet.

            If you have any questions about using it, or suggestions to
   improve
            it please let me know.

            I'm in the middle of completely revamping it to add the exhaust
       side
            so we can match turbines for turbocompounding. I also want
   to make
            it easier to use.

            Regards,

            Gordon.

   Thanks Gordon,
   This spread sheet is very helpful.  As I started plugging in numbers for
   my 20B, I wasn't sure what numbers to use for the following:

   Volumetric Efficiency
   Air-Fuel Ratio
   Compressor Efficiency

   I sent the spreadsheet back in this e-mail with my number saved in it.
   Can you look at it for me?  All my little colored boxes seem to fall
   outside of the graph.  The GT4202 Turbo Chart seems to be closest since
   the colored boxes are at least inside the graph.  Am I doing it right??
   What does all this tell me?
   Don



It is good to see that both mine and Gordon's calculators are coming up
with about the same numbers.  I was a little more conservative on the
volumetric efficiency.  Don't for get that you particular manifold will
play a big role in that aspect as well.

Either way, modest boost at higher VFR altitudes is going to give you
55-60 lbs and a little more than 2:1 pressure ratio.

None of those Garrett turbos are big enough.  Take a look at the
turbonetics turbos I sent... puts you right in the middle...

I know Garrett has some big turbos too, I just don't have any of those maps.
-- 

David Leonard

Turbo Rotary RV-6 N4VY
N4VY.RotaryRoster.net <http://N4VY.RotaryRoster.net>
www.RotaryRoster.net <http://www.RotaryRoster.net>
leonardiniraq.blogspot.com <http://leonardiniraq.blogspot.com>


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