Subject: removing exhaust inserts
From: Rotary Engine
Date: 4/9/2007, 9:54 PM
To: AARotary Engine



        Hi Don;
        Also meant to ask if you have removed and replaced the stock 20B
    exhaust
        sleeve inserts.
        I have heard they are quite restrictive and many people replace
    them
        with 13b turbo inserts.
        Although removing them is a good way to break taps...
        Cheers
        Cary

    I haven't removed my exhaust inserts yet, but I've been considering it.
    Any tips on how to do this?  Why not just port out the ones that are
    already there?
    Don
Hi Don;
I have had limited success...
Some people seem to have it down to an art, there may be an easier way.
I drilled and tapped the roll pins to insert the highest strength bolt I
could find.
I have broken several taps this way.
A small hit with a hammer will help loosen the pins before being tapped.
  http://bdc.cyberosity.com/v/Technical/RollPin-Removal/

I have also heard of people drilling them out completely and others
welding something to grip to the pin.
  http://www.nopistons.com/forums/index.php?showtopic=38897

I would practice on a junk housing first.

Cheers
Cary

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