Subject: All aluminum engine
From: Rotary Engine
Date: 6/11/2007, 5:05 PM
To: AARotary Engine




Paul wrote:
Can't be done. I looked at this awhile back and the tension bolts interfere with the front cover and inner passages. Also you still
need RTV on the bolts to damp the violin string vibration. > > Of course if you start with a clean sheet and do a custom front cover > like Everett Hatch did no problem. > > Paul,
It looks as if both end housings were custom. Did he have external
oil and water pumps?
Fred O.
I don't know. I would say probably. Everett wrote an article on this engine for EAA Sport Aviation mag. I would love to get a scanned copy of that article or just a zerox if possible.
Paul Lamar ...No rotor no motor.
Paul, I mentioned this in the Deep Dark Past, Time Fastener Co. They do the best insert for use in aluminum I have ever found. They were sold through Kawasaki dealers in the '80s and might be still. WWW.Timesert.com <http://www.Timesert.com> gets you there. These are the best inserts ever made. The best part is that due to a unique timed thread system they are no thicker than Heli-Coils, but the thread is MUCH stronger. They make a range of metric and inch sizes. In an aluminum end housing these will prevent pullout. As an engineering upgrade to the regular threads they will greatly improve the threads.
As a repair they produce a thread superior ot the original! I would also consider a external oil pump and feed. For everybody's information. Bill Jepson

Bill, Timeserts win. Also, the front plate we are designing does not look
like a Mazda part, as it has no intention of going in a car. Different oil
system, water pump and accessory drives.... Larry
-------------------------------------------------------------- Larry, Bill Jepson is building a 3 rotor powered RV10 and lives in your
neck of the woods. Perhaps you guys can get together.
Also I have some experience designing casting patterns using 3D programs. I did some intake manifolds.
I would like to build this two piece end housing and try out the idea. Similar to what Richard Sohn is doing. (Last four jpgs.) I work with American International foundry in San Fernando. Would you
be interested in hogging the pattern and core boxes out of aluminum? I
would keep the patterns simple by doing away with all side ports and a lot of the
front cover stuff similar to the way Everett Hatch did it. I am sure we can
sell a bunch of these things to the one rotor guys that have a severe weight problem.
Paul Lamar ...No rotor no motor.
Where is bill out of? I am based in Santa Rosa area. Larry
I think he is down in the Oakland or Berkly area.
-- Paul Lamar ...No rotor no motor.
Larry,
I work all over the S.F. Bay area. I've a rental in San Jose.
Mechanical engineering and design work. I also have a place in the gold
country near Jackson where I can be found most weekends. Our real home.
I've got my own Solidworks seat am I'm working on some designs for the
rotary. Send Paul a private message with contact info and I'll get in
touch off line.
Bill Jepson



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