Subject: Slide throttle/ecu compatibility
From: Rotary Engine
Date: 6/19/2007, 9:33 AM
To: AARotary Engine




    Has anyone used the p port slide throttle with Tracy Cook's ECU?
    After changing my engine to the P port configuration with the slide
    throttle mounted close to the engine the ECU does not work. There is no
    good pick up point for the manifold pressure sensor hose. The hose
    connected between the engine and slide throttle gets the rapidly
    fluctuating impulses and also fills with fuel from the injectors.
    Are there any engines running with this ECU and slide throttle set up ?

    John Prendergast

    Mark Supinski is trying as we speak. Any day now. We had it running
    on the dyno
    but I ran out of dyno money before we got it tuned properly. The
    engine would start easily
    and run but the mixture was all over the map..pardon the pun.

    Since then Tracy has changed
    the computer a lot. I suspect the problem may have been >>when<<<
    Tracy was sampling the
    intake manifold pressure. He only takes one sample per rev so it is
    only a few
    microseconds long. IMHO many samples should be taken and averaged.
    The same thing
    might be possible by hooking up the two pressure taps, one from each
    rotor,
    to a vacuum can to smooth out the pulses. Slide throttles don't give
    good
    intake manifold pressure signals when they are wide open as there is
    little
    pressure loss in the intake system. That is why they make more power.
    All of Tracy development has been done with a plenum on the end of
    the tubes
    sampling the pressure just after a single throttle body.

    If your vacuum lines are filling with fuel something is wrong with
    where
    they are mounted. We did not have that problem. Here is a picture of
    our set up. Can you send some pictures of yours? Where are your
    injectors located?

    You can also try the apex oil injector ports in the rotor housings
    for a place
    to sample the intake vacuum... if any :)

    Paul Lamar ...No rotor no motor.

    The injectors are located in a similar position as in your pictures
    except the elbows go forward and then down to clear the cowling. The
    vacuum pick ups are located between the slide throttle and engine.
    I believe the compression wave generated is causing the problem. The
    vacuum gage shows such a rapid large fluctuation at the low rpm range
    that it would destroy the gage in short order and stops fluctuating
    after a short period when the hose fills w/ fuel. The ECU T's off the
    same hose which of course could not function properly with these
    conditions.

    The Slide throttle plate is so close to the engine that I believe the
    pressure wave bounces off the almost closed plate causing the rapid
    fluctuations and the pushing of fuel into the hose.
    With the original configuration the throttle body was farther away
    allowing a larger volume of air to modulate these vacuum and compression
    wave pulses and the injectors were located at the engine not before the
    vacuum pick up point as it is now.
    John Prendergast

    ----------------------------------------------------------
    I agree with you on the pressure waves.
    Try smaller hoses feeding into a large can located some distance away.
    What you are interested in is the average pressure and not the
    instantaneous
    pressure. I am amazed the gage is responding that fast. Is it silicone
    fluid filled?

    What size hoses are you using now?
    We used soft silicone hose which is very flexible. A restrictor in
    the hose
    will
    also work. Drill a small pin sized hole through a piece of aluminum or
    plastic rod
    that fits in the hose. You have got to get rid of those pulses
    as no telling what the pressure sensor is reading as it is only
    sampled for a few millionths of a second. Only Tracy knows when.

    The first length of the hose could or should be larger
    so capillary action of the fuel will not occur. If the hoses
    are coming out of the top of the intake tubes the fuel should drain
    back out no problem.

    Does the hose come off the top of the tubes? We did not have trouble
    with
    fuel in the hoses as far as I could tell.

    Mark Su, Please check and see if you are getting fuel in your hoses.

    Perhaps we can talk Tracy into a mass airflow sensor mounted on the
    input to the plenum. Mass air flow sensors put out a zero to
    five volt signal just like the pressure sensors. However they have
    a long time constant as they basically measure temperature of a hot wire
    and that does not respond to rapid changes in air flow. It automatically
    averages out the air flow velocity.

    BTW what does your mixture look up table look like? Perhaps you can
    share yours with Mark Su to get him in the ball park
    as your engine is running.

    Paul Lamar ...No rotor no motor.
    ----------------------------------------------------------------
    I don't have a P-port or slide throttle but had a similar problem of
    lessor
    degree. I have a short intake manifold on a 20B, with a 3-barrel TB
    - one
    for each rotor. The MAP pressure ports are on the side of the
    barrels, just
    downstream from the butterfly shaft. The secondary injectors are in
    the TB
    just upstream of the butterfly.

    Three issues - the pressure pulses aggravated rough running at low
    speeds,
    the MAP referenced fuel pressure regulator (sensed off the same
    line) caused
    rapid pulses in the fuel pressure; and, I noted fuel in the MAP
    sensor line.
    I filter the pulses by adding volume using a fuel filter, and an
    orifice (I
    don't know how big, maybe .015). The fuel filter can is for an
    application
    that bypasses fuel back to the tank (mine is used in an older Dodge
    van), so
    it has three connections allowing one to drain off any fuel that
    accumulates
    in the line. I have found that the fuel in the line occurred mostly at
    lower power running on the ground. In flight I find very little,
    maybe 1/2
    teaspoon after a few hours of flight, probably accumulated during taxi.

    Al

Vacuum lines are at the top, same as your pictures.They are 5/32" id as
per Tracy Crook's instructions. I will try necking them down but I expect
the fuel will still be pushed into the hoses by the pressure wave at low
settings and not allowed to flow back. The fuel filter with drain info
is a possibility but I dont want to add a gravity line back to the tank.
Vacuum gage is not silicone filled. Since changing to the p port the
original map setup was not usable and I reset to factory settings, The
engine runs so rough that I shut it down. MAP info is internal to the
ECU and I don't have any indicators to tell what the MAP table looks
like. I was thinking the same thing about using the mass air flow sensor.
Maybe I should use a throttle body at the inlet area instead for the
time being in order to get back in the air then eventually order and
weld new tubing to move the slide throttle to the other side of the
engine to eliminate the problem.

John Prendergast

Don't neck them down at the opening or you will never get the fuel
out. Run the vac hose vertical for as long as possible
and fuel will drain back out with a large enough hose due to its own weight.
Place the restrictor on the input side of the vacuum can.

All this would be unnecessary if Tracy sampled the vacuum frequently
and averaged it out in software. Probably a lot of engines would suddenly start
to run a lot smoother and the engine would be way easier to tune :)
As it is now almost all engines have different intake manifolds
with differing pulse characteristic. The type of pressure sensor
Tracy is using has a frequency response of up to 1000 cycles per
second.

I would not move the slid throttle to the other side of the engine
as you will ruin the idle.

Paul Lamar ...No rotor no motor.

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