Subject: MAN TRANS-WAS: Single Rotor PSRU
From: Rotary Engine
Date: 7/5/2007, 2:25 PM
To: AARotary Engine


          >>> I am looking for a drive for my single. Tracy's drive is
    too heavy
          >>> for this application so I assume so would be all attempts at a
          >>> planetary drive. Does that leave only belt drives? Can anyone
          >>> recommend a drive? Perhaps someone on this list (Paul?) could
          >>> design a belt drive that I could build? Any guidance would be
          >>> appreciated. Jerry
          >>>
          >>>
    ***************************************************************
          >>>
          >>> I can design one and they are pretty easy to build but I
    doubt you
          >>> would save much weight over Tracy's PSRU as the torque pulse
          >>> from a single rotor is severe. The big problem is getting
    a large
          >>> 12" dia. cog belt pulley made out of aluminum. Ken
    machined his
         own.
          >>>
          >>> Ken Welter can tell you what his belt PSRU weighs.
          >>>
          >>>
          >>> Weight can be gotten out of Tracy's
          >>> drive if you are willing to do a bit of machining on the
    housings.
          >>> A lot can be done with just a lathe.
          >>>
          >>> Perhaps Richard Sohn can fill us in on the weight of the
    PSRU he is
          >>> planning on using.
          >>>
          >>> -- Paul Lamar ...No rotor no motor.
          >>
          >> I am using a Hirth psru G40. The weight is 20.25lb with a donut
          >> coupler or
          >> 24.2 with a clutch. Ratio I am using is 3.3:3, however,
    there are
          >> four more
          >> lower ratios available with the lowest 2.03:1 .
          >> I am a few days away from running mine with a prop on it.
          >>
          >> Richard Sohn
          >
          > Looking for the Hirth, I found Autoflight. This "Universal"
    (via
          > adaptor plates) gear box is good for 7500 rpm in put and 160
    hp out
          > put. Weight is 19 lbs. Sounds perfect. Made in Australia, I
          > think. George, do you have any knowledge about this? Jerry
          >
          > Beware Jerry. 160 HP at 7000 RPM is not a lot of average torque.
          > Particularly with a four cylinder engine.
          >
          > HP = RPM X Torque /5252
          >
          > HP X 5252 = RPM X Torque
          >
          > HP X 5252 / RPM = Torque
          >
          > Therefore:
          >
          > Torque = HP X 5252 / RPM = 160 X 5252 / 7000 = 120 foot pounds.
          >
          > The peak of the torque pulse out of the one rotor is about
    35 Kg
          > per meter or
          >
          > about 253 pound feet or foot pounds.
          >
          > The question you want to ask is: What does the torque
    isolator look
          > like?
          > It is also not a planetary so you have mounting issues.
          >
          > Paul Lamar

         Thanks, I will beware. The company has both a Canadian and US
         distributer. Maybe they will be at Oshkosh. If I get 110 hp 6700
         rpm that would be fine. The gear ratio is 2.47.1 x 2750 ( max prop
         rpm) = 6737 rpm
         Jerry.


         You are a good welder and you have a lathe and mill Jerry. I
    think you
         could make your own out of thick wall 6061 tubing. If you do
    you could
         lengthen the snout and move the engine back closer to the
    firewall for
         better weight and balance. Here is one light weight design. I have
         others that use
         telescoping thinner wall tubing so there is not so much lathe
    work.
         This is a 2.17:1 design but I can redo it for 2.85:1. It will fit
         Larry's bell housing. If you use that you won't need the steel tube
         braces.

         The gear set and other parts are available from Slauson
    Transmission
         parts.
         http://www.slauson.com/


         Paul Lamar ...No rotor no motor.


    Everyone,

    Is there a way to use a manual transmission (stuck in the appropriate
    gear?) and build one's PSRU?  Is it just not feasible?

    Allen

    It has been done but it is heavy and the rotary person that did it
    stripped
    the gear teeth at least once. He reported spalling on the gear teeth
    and high gear box oil temperature as well. I have not heard from him
    in years. I also do not have any pictures. If anybody has some could
    you send them to me?

    Also it is IMHO dangerous as the prop shaft
    does not have adequate size and support. Perhaps with a wood prop you
    might get away with it for awhile. Losing your prop is not a good thing.
    The CG may be so far aft you can't control the airplane.
    The pdf explains it better.

    --
    Paul Lamar ...No rotor no motor.


George Graham..

http://bfn.org/~ca266/

Matt-

Paul this may be a separate topic.

If you have a single rotor engine is there a rule of thumb to predict the
magnitude of a torque peak or do you need a dyno run for the data?  I'm also
looking for a drive for a single rotor, but my goal is to reduce the output
speed from about 7750 to about 6000.  Not an off-the-shelf ratio.  Can you
put gears like this in an off-the-shelf case or do you need a new case?  The
alternative is to go to a twin-rotor and detune it.  The weight difference
between the single with reduction and detuned twin may not be that different
in terms of weight, but it does push up cost and complexity of the plumbing.
George W

Sounds like a custom box.

Paul Lamar ...No rotor no motor.

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