> We have the FEA on the new bell housing design.
> Hopefully I can publish it shortly.
>
> Only minor mods are required to put ALL the bell housings stresses
> down in the blue.
>
> This is the same high loads we subjected the
> stock plate and our combined adapter plate motor mount
> system to a few years ago. The load represent what happens
> when you power on stall an aircraft with a 50 pound prop rotating
> at max RPM and the pitch angle changing at one radian per second.
> Just about enough to bend a Lycoming engine prop flange
> according to the Sky Ranch Engineering manual. This is
> the worst thing you can do to a PSRU or a direct drive
> aircraft engine. BTW If you go over a bump with your Cadillac
> 500 cubic inch V8, direct drive powered air boat the crankshaft
> will break. Same principle.
>
> Here is the static test rig again and the old FEAs on the adapter plates.
>
> Bob White crashed his airplane with this adapter plate and it did not bend
> but the lower motor mount tube buckled and the blades of the prop where sheared
> off by contact with the ground. Nothing like a crash to test one's
> designs.
>
> The new bell housing has lower stresses and deflections
> than this plate. However Larry is adding a tiny bit of meat here
> and there to put it all down in the blue. There will be little or no
> weight increase.
>
>
> Paul Lamar ...No rotor no motor.
Hi Paul,
Glad to help. :) There is some slight bending of the plate near the
motor mount attach points (pilot side only I think) It's all outside
where the plate provides the PSRU back plate function. Saturday I will
take a picture with a straight edge next to the plate.
Bob W.
I took this photo last week but somehow sending it out got dropped from
my todo list. The 1X2 held against the bolt heads is straight. The
curvature in the MM plate is clear. I estimated the deflection at
the Barry Mount to be approximately 1/2 inch. This is the side that
the lower motor mount tube was buckled. If there was any bending on
the other side, it wasn't noticeable.
Bob W.
--
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Cables for your rotary installation -
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Not bad since the crash crinkled the fuselage behind the cabin.
I would say it is just about right. You don't want to make it too strong
as then the damage will be greater some place else. About 20 years
ago the insurance companies lobbied congress for a 5 mph bumper. Then
you started seeing crashed cars where the bumper was fine but the body
was buckled. The insurance companies were forced to back off to the current
2.5 MPH bumpers.
--
Paul Lamar ...No rotor no motor.
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