Hi Paul, I finished building the tubing notcher today and could not
wait to try it out. There was only one negative so I will start with
that. The inside edge of the cut melts slightly. The die grinder
fixed that but I have some other ideas to try as far as clean up is
concerned. I think the reason it melts is that we cannot move fast
enough. At the lowest power settings, cutting a long low angle
notch in 1" X .049 takes about 30 seconds. A 90 degree notch no more
than 10 seconds. It is quite easy to follow a silver pencil line.
Today I just faked the shapes as I have never made patterns. In a
half hour my wife and I taking turns cut 30 notches of different
free hand shapes. The notcher will handle from 3/4" o.d. to 2" o.d.
About the notcher: the base unit is a ThermoDyne 380 a couple of
years old. I used the base from a old table saw my brother was
throwing away. The only thing I bought was the steel plate for the
table top. The v block adjusts vertically up and down depending on
the stock diameter. I did have to have the torch rewired so that it
operates from a light switch. Total cost about $90.00.
Jerry Hey
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