Subject: Heads up on an RX8 problem.
From: Rotary Engine
Date: 11/2/2007, 10:44 AM
To: AARotary Engine



   Morning, Paul...

   Just ran into another problem with the RX8 this week, that I thought I
   should make the group aware of. If you agree, please post.

   The power steering quits!   When I looked it up on the internet, there
   are quite a few people reporting it now, as it's apparently been
   happening more and more frequently as the cars get up to 50,000
   miles or so.

   So far, the dealers haven't been able to figure it out, but many of the
   users on the Mazda forums have come up with a fix that seems to be the
   answer (after one paid over $3000 for a new PS unit!).

   I suddenly had no power steering as I pulled out of the garage Tuesday
   morning.  I had an appointment at the hospital, so had to go there
   before I stopped at the dealers. Fuses were OK (the big 60 amp fuse on
   the battery terminal is the main one for the power steering unit).

   It was a lot of fun tugging those huge tires around the parking garage
   at the hospital to get up and down to the 6th floor! I stopped at the
   dealers on the way back. They took a quick look and couldn't find
   anything wrong either, nor was there a service bulletin regarding
   it, so
   they scheduled me to drop it off next week and signed me up for a
   loaner.

   After I got back from the dealers, I looked it up on the internet, found
   a couple of solutions, tried them and they worked.  Drove back to the
   dealers, told them what I did and canceled the appointment.

   What happens, is the radiator overflow hose dumps directly on the power
   plug and control signal plug for the power steering, and in time, the
   contacts in the plug corrode.  One guy said that he lost his while
   doing
   70 on the expressway!  Another said that he lost the steering in only
   one direction!

   The fix is to simply clean the contacts. One guy recommended extending
   the overflow hose so that it exits below the plugs instead of on them.

   So, I cleaned the contacts on mine with a spray contact cleaner, and was
   back in business.  Some have recommended soldering the wires to the
   contacts, as they are only crimped, and may have corrosion there as
   well.  I just cleaned them. We'll see how long that lasts...so far
   so good.

   The plugs can be easily reached...they are under the tray (two bolts and
   two nuts to remove it) that is under the air cleaner box when it is
   removed (one hose clamp and a couple of hoses and plugs to disconnect to
   remove the air cleaner box).

   The two plugs are gray in color, near the front of the car, right under
   the radiator overflow hose...it points at them!  Took me less than 30
   minutes.

   Harley Dixon


   Thanks for the heads up Harley. I'll check my RX8 over flow hose today.
   --
   Paul Lamar ...No rotor no motor.

   I just checked mine. Somebody cut the hose off at about 4 inches
   over all
   length. Two inches below the 90 degree bend. Far from the electric power
   steering. I would think you would now have to worry about all the
   salt water
   on the roads up there. I would wrap it with electrical tape to keep out
   the salt water.

   --
   Paul Lamar ...No rotor no motor.

Ideally you could wrap it in Goretex or something water proof but vapor
permeable.  If you wrap it tightly it will never dry out (because it
_will_ get moisture in it), so mostly you just want to keep the spray
off - want it to be able to drain/vent.  Even potting in epoxy may
eventually allow corrosion if the design of the connector wasn't up to
par.  Coating the contacts in the connector with a water repelling
lubricant may also help.


Matt-


The Rotary Engine NewsLetter. Powered by Linux.
ACRE NL web site. http://www.rotaryeng.net
Copyright 1998-2007 All world wide rights reserved.