Subject: RX-8 Sensor..
From: Rotary Engine
Date: 12/18/2007, 11:18 AM
To: AARotary Engine



           To All Rotorheads,
               I just want to post a progress report and ask one question;
       first,
           the progress report. Everything is progressing,
           it just doesn't happen fast enough. Modifying an automotive
       engine for
           aircraft use is extremely time consuming. I
           have been at this since June '07, almost six month's and I'm
       still not
           finished (10-14 hour day's, just about seven
           day's per week).
               The engine does look good though; the cast-iron part's are
       painted,
           the aluminum part's are polished (satin finish),
           and even the PSRU has been lightened and polished. I also
   did some
           really light intake porting. I have my motor-
           mount's ready for welding, the coil's are mounted, and I'm
   presently
           working on the mounting bracket for an RX-8
           sensor. The bracket was not difficult to design or fabricate and
       for me
           the weight saving's was worth it. Only two
           pound's, but a little here and a little there and before you
       know it you
           have lost ten pound's.My ECU is back from
           Tracy and has been up-dated as well as re-programed for the RX-8
       sensor
           and coil's. Next, the intake and exhaust
           system's and it should be ready to run; hopefully by the end of
       February
           '08.
               Now the question: does anyone know the exact radial off the
       e-shaft
           that the RX-8 sensor sit's. It can be in
           degree's, minute's, second's or in hour's, minute's, second's. I
       can
           work with either one. Starting point, of course,
           would be at the top ("0" degree's or 12 O'clock). Hopefully,
   one
       of you
           can provide this information. Thank's!

           Frank R. Clementi

           I assume you are installing the RX8 sensor on the 13B Frank.

           There is nothing in the RX8 manual about the position of this
           sensor. Mazda assumes you are using an RX8 E-shaft, computer and
       pulley
           hub. As I recall Mark Steitle installed one on his 3 rotor.

           It looks like it was bolted to a stock 3 rotor hub using the
   stock
           hole position, spacers and a stock RX8 trigger wheel.

           As I recall Mark's original custom pick up bracket was steel and
           apparently
           the pick up did not like steel. Or perhaps it was the other way
       around.

           What say you Mark?

           Here is an old message.

           01/23/2004 08:33 PM
           Bulent Aliev wrote:
            > >
            > > Hi Paul,
            > > The main pulley diameter on the Cosmo is 128mm about
   5". The
           trigger wheel
            > > should be about 135mm I guess?
            > > I just mailed you the RX-8 one Priority USPS.
            > > --
            > >
            > > Bulent

           I got the RX8 trigger wheel Bulent. Thanks. The good news is
   it fits
           the 2nd gen E-shaft flange weird bolt pattern. I am not yet sure
           about the
           timing but Tracy could handle that in software.

           Paul Lamar


       Frank,
       I took reference for the location of the CAS from a Renesis
   engine.  The
       easy way would be to adapt a Renesis front cover.  You could save an
       extra pound or two with the Renesis water pump (assuming you
   have a cast
       iron water pump).  If you get it close, you can adjust the
   timing with
       the EC-2.

       In order to get the timing wheel, I had to buy an entire Renesis
   front
       hub.  You might be able to find just the timing wheel used.  The
   Renesis
       hub won't fit on the old engines and the bolt holes don't match
   the RX-7
       hub, so you'll have to re-drilled the timing wheel holes.  That
   should
       be done in a lathe.  As I recall, there is a diamond-shaped mark
   on the
       timing wheel that points to 12 o'clock when at TDC, but check &
       verify this before drilling.

       Keep in mind that the gap between the CAS sensor and the timing
       wheel needs to be about .020".  Wider than that and the signal
       gets scrambled and the engine mis-fires at higher rpm.  Also,
   make sure
       the sensor is centered on the timing wheel and don't make the
   bracket
       out of ferrous material as this will also cause the signal to
       get corrupted.

       My recommendation would be to either adapt the Renesis front
   cover to
       your engine or use the original CAS.

       Mark S.


       "bolt holes don't match the RX-7  hub"

       Mark, do you know if this holds true for the 3rd gen engine?
       I think Bulents Cosmo engine had the same hub as the 3rd gen
       engine. Your  20B three rotor hub used the 2nd gen style  CAS.

       Paul Lamar


   Paul,
   You're correct that the 3rd gen engine uses the Renesis style sensors.
   But I think it used two.  Also, the water pump runs off the back side of
   the serpentine belt.  I don't know what else is different.

   Mark S.


Not sure on the 3rd gen bolt holes.  All I can say is that the Renesis
hub wouldn't work on my 20B, and the hole patterns were different
between the 20B hub and the Renesis hub.

Mark S.


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