Subject: Capacitive Fuel Probes
From: Rotary Engine
Date: 12/28/2007, 8:37 AM
To: AARotary Engine


             Paul,

             I installed Electronics Int'l capacitive fuel probes in my
    Lancair.
             They output a PWM signal.  I wanted to use the Blue Mountain
         EFIS/One to
             display fuel quantity in each wing tank.  BMA says this won't
         work.  I
             tried using the two frequency channels on the EFIS/One and
    they seem
             work great...on the ground.  The problem is that in flight,
    the fuel
             readings gradually increase.  Once back on the ground, they
    will
         return
             to normal.  Needless to say, this isn't good.  Others are
    using a
             digital-to-analog converter for this task , connected to
    voltage
             channels on the EFIS, and report that they work fine.      Although
         they
             have reported some erratic readings when transmitting.

             I was curious if I could use the PICAXE to read the pwm
    signals and
             output a 0-5v signal to be read by the EFIS?   Or, is there
    a much
             easier way to accomplish the task?  I would appreciate your
         thoughts as
             my knowledge of electronics is a bit limited.


             Thanks,
             Mark S.
             14 hrs

             Well you need to find out why the readings are increasing.
             I suspect the probes. Long aluminum coaxial probes contract
    when
         cold
             and electronic devices can drift when the temperature changes.
         Where is
             the electronic device that converts the capacitance change of
         the probes
             to a PWM physically located. Best is in the cockpit where
             temperature changes
             are a minimum. What brand probes are you using?

             I read this stuff.


            http://www.bluemountainavionics.com/talk/archive/index.php/t-291.html

         <
    http://www.bluemountainavionics.com/talk/archive/index.php/t-291.html
            <http://www.bluemountainavionics.com/talk/archive/index.php/t-291.html
    <http://www.bluemountainavionics.com/talk/archive/index.php/t-291.html>>>

             Sounds like Greg wants a 0-to 5 volt signal.

             No problem using a PicAXE to read, display or condition the
    PWM data
             to a 0-5 volt signal but the D to A part would be the same as
             a rectifier (diode) and capacitor. The capacitor and resisters
         involved
             need to be temperature stable types. There is no direct
    digital to
             voltage (D to A) output on the PicAXE.

             It would be much better if Greg's (BMA) stuff took in a
    frequency or
             a PWM
             as then the system would be totally digital. A PicAXE could
         translate
             almost any frequency to almost any other frequency. It
    could also
             translated a PWM to a frequency or vice versa. I would like to
             discuss it
             with Greq but I don't want to "join his BBS" :) I don't require
             people to join
             here so he should also not require people to "join his BBS" :)

             Paul Lamar ...No rotor no motor.

         Paul,

         Yes, I'm on the BMA list.  In fact, one of the postings you
    linked to
         was from me... (Note: Bob is a BMA tech support guy)

         <snip>
         07-27-2004, 09:13 AM
         Did I miss it somewhere that the EI capacitance fuel probes can be
         hooked to the Hi-frequency channels on the BMA, without any
         interface/converter box? I have just spent many hours trying to
    figure
         out how to do this and I stumbled across this fact almost by
    accident.
         Seems that this information could/should have been included in the
         installation instructions. What I did get (see previous
    posting) was the
         statement, "EI probe transducers are PWM which is not supported by
         BMA."
         The EI probe comes with a small circuit that converts the
    signal to PWM,
         so I don't need another one, and the 0-5v PWM signal can be
    read by the
         BMA EFIS-1.
            ------------------------------------------------------------------------

         bob
         07-27-2004, 09:59 PM
         No Mark you didn't miss anything. You can't use the high freq
    channels
         to measure your fuel. You need freq to voltage converters that
    put out 0
         - 5 vdc and wire to the voltage channels.
         <snip>

         Maybe I should have followed Bob's advice and purchased two of
    the pwm
         to voltage converters?  My problem was that it was hooked up and
         working, or so it seemed.  It still works, if I could only
    figure out
         why the readings aren't stable except when on the ground.

         I had not considered the variation being related to temperature
    change.
         These are Electronics International probes which are pretty
    common with
         the Lancair group.  I haven't heard of anyone else having this
         particular problem with them.  They have a small IC
    incorporated into
         the short harness which is attached to the probe with two
    wires.  There
         are three wires out of the harness (red, black, & white).  I tried
         calling EI tech support to get some information on their
    probes, but
         they were less than helpful.  So, I attached a scope to the output
         (white) and it revealed that it is a pwm signal.   I partially
    submerged
         the probe into some diesel fuel (safer than gasoline) and the
    pwm signal
         changed.  So, I tried connecting it to the EFIS/One's frequency
    channel
         (normally used for fuel flow) and it read the signal, changing
    as the
         probe was submerged into the fuel, just like it should.  Once
    calibrated
         (in gasoline) and it is very accurate.  The only problem is the
    shift
         during flight.

         As for the location of the electronics, the IC that generates
    the pwm
         signal is in the wing root.  I can try wrapping it with
    insulation and
         see if it helps things.  If it does, then I will move it into the
         cabin.  The BMA EFIS/One box is under the back seat, about a
    foot from
         the left probe.  So, that would only require a short extension
    of the
         harness.

         Something else I hadn't initially considered is to eliminate
    the PWM
         circuitry from the probe and convert directly from capacitance to
         volts.  Would that be an easier task for the PICAXE to
    handle?  There
         are a number of 0-5v inputs on the EFIS box that I could use
    for that.
         A/C Spruce sells a converter (p/n 10-02159) for $50/ea that
    they say
         works on all plate type capacitance fuel senders.  Do you feel this
         would work?  I would have to add a BNC connector to my probes,
    but that
         should be easy enough to do.

         Thanks,
         Mark

         I think we have a definition problem here. Mark.
         There is frequency modulation and pulse width modulation.
         If you feed a pulse width modulated signal into a frequency
         input it will register but it won't work right.

         After looking at this chart we need to know if it is really
         pulse width modulation or if it is frequency modulation.

         Note also that voltages V1 and V2 can vary and not necessarily
         go to zero or to 5 volts. The voltages and all the other
    measurements
         can be done with an oscilloscope. Note also the time between pulses
         does not change in PWM. Consequently the frequency of a PWM signal
         remains constant.

         Now I need to know exactly what we are dealing with here as
         far as what the level probes are putting out.
         --
         Paul Lamar ...No rotor no motor.

         Mark Steitle wrote:
          > Paul,
          > I've attached four shots of the scope trace showing the
    output of
         the EI
          > fuel probes.  I hear what you're saying on frequency vs.
    pulse width
          > modulation.  That's why I was surprised when the EFIS
    registered
         change
          > as fuel was added.  I recently had to drain the left
    tank.  I was
          > curious to find out if the left gauge was still in
    calibration, so I
          > left the EFIS on while I drained the tank.  Sure enough, as
    soon
         as the
          > pump started sucking air, the EFIS' readout went from 0.1 to .0
          > gallons.  No, I don't understand why it works with a pwm signal
         if it is
          > looking for a frequency.  I guess I really don't need to know
         other than
          > idle curiosity.  If the 555 circuit would do the trick, I'm sure
         I could
          > build a couple and try them.   They look simple enough.
          >
          > Mark


         That is definitely square wave Frequency Modulation and not Pulse
         Width Modulation.
         Highest frequency period shown looks like 75 microseconds or
    .000075
         seconds
         so about that is about 13.3 Khz or 13.3K pps. If my math brain has
         not faded. Looks
         like the $1.00 Radio Shack 555 trick.

         We also need to know what the lower and upper voltages are. I need
         to see the
         whole scope face and the controls to know what that is. Is that 5
         volts per division
         or 5 volts full screen? Make sure the scope is set to DC and
    NOT AC.
         It is probably 5 volts per division and we are looking at almost 12
         volts
         peak to peak. If so it looks like they are running the 555  off
    the
         raw 12 Volt
         supply. If so it is dumb thing to do as the circuit might drift
    with
         supply changes.
         A 5 volt regulator chip is another couple of bucks.

         Now we need to know the frequency range of Greg's Hi-frequency
    channels
         input and what peak to peak voltage it will tolerate.

         Paul Lamar

    I'm enclosing the BMA EFIS/One installation manual.  On page 45 it
    indicates that channels 0 and 15 are used for fuel flow and are rated 0
    - 220 Hz.  These are the two channels that I used for fuel level.

    Mark

    OK I will take a look later today. Got to go to the hangar.
    220 Hz is not going to work with those probes. We can do several
    things. Divide it down with hardware is the easiest.
    --
    Paul Lamar ...No rotor no motor.


    Paul,
    I'm enclosing the BMA EFIS/One installation manual.  On page 45 it
    indicates that channels 0 and 15 are used for fuel flow and are rated 0
    - 220 Hz.  These are the two channels that I used for fuel level.

    Mark

    http://www.kpsec.freeuk.com/components/cmos.htm#4017

    Get a couple of these CMOS 4020 and fool around with them
    until it works. Dividing by 13,333 by 64 (pin 4) will give
    about 208 Hz max. Put the square wave signal from the 555
    in on pin 10,  Take the signal out on pin 4, ground pin 11
    and leave all other pins unconnected. DigiKey or Mouser.

    If it works tell Greg he owes me :)

    ----------------------------------------------------------

    Frequency  to analog 0 to 5 Volts Converter.

    After you divide it down you can use one of the these and use
    the stock 0 to 5 volts analog BMA fuel gage inputs.

    Paul Lamar ...No rotor no motor.

Mark Steitle wrote:
> Paul,
> I'm not sure how to proceed here.  It appears that you have provided me
> with two options.
>
> Option 1:  Use a 555 timer and feed the output into the 4020 ripple
> counter, and finally to the 2917.  This would make it so that I could
> feed the signal from the 2917 into the 0-5v channels on the EFIS.
>
> Option 2:  Use the circuit shown in the KPsch.jpg attachment.  Is this
> an IC that I can purchase, or would I need to build it from scratch?
> Would this circuit handle the task all alone or does it need additional
> hardware?
>
> Thanks,
> Mark
>

As far as I can tell your current probes are putting out up to 15 KHz
square wave pulse frequency's. Not pulse widths. Too high a frequency for
the BMA. So all you need do is feed that into 4020, divide it down by 64
and then feed that into the BMA low frequency inputs. That is option
one.

Option two is add a frequency to analog voltage converter (the LM 2917)
and then feed that into the regular BMA fuel quantity channels that require
an analog voltage between zero and five volts.

Both are very low cost IC's that can be purchased from Digikey or Mouser.
DigiKey has 25,000 CD4020 in stock for $1.76 each :)


The LM2917 replaces the KPsch.jpg. The KPsch.jpg is the same thing done
with discrete transistors and a quad op amp.

Check this out on the BMA forum with credit to me and see what they say.

Paul Lamar ...No rotor no motor.

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