Subject: return less systems]
From: Rotary Engine
Date: 3/4/2009, 4:46 PM
To: AAA Put this in the To box


  Paul,

  <snip
  With the discussion on-going about in tank fuel pumps and fuel
  return lines, I am asking if I need to make accomodation for
  anything special. Presently, my tanks have no provision for a fuel
  return or in tank pump. Would it be necessary to design in any of
  this stuff?

  Thanks, C. Smith

  C. Smith -

  I have offered to build and test an EFI PWM Pump design utilizing in-
  tank, submerged pumps, but I'd be more than happy to test an external-
  pump design afterwards, probably using the Walbro pumps that Tracy
  sells.  (He and many others have proved their reliability.)  I assume
  that would work for you.

  One goal of this project is to design a RETURNLESS EFI pump system.
  Other goals are reliability, redundancy, and low cost.

  The usual caveats apply for EFI pump placement.  You will want to
  place them AS LOW and AS CLOSE as possible to the fuel tank output
  line.  NOTE: EFI pumps DO NOT LIKE TO SUCK - they will simply create
  fuel vapors and bubbles, lose prime, and spin to destruction.  You
  might hear the pump suddenly "spin up" when this happens.  Even a rise
  of many inches can cause this effect with warm fuel (ask me how I know).

  Needless to say, I disagree with Paul about putting the pumps on the
  firewall.  That can create too much "sucking" during climb out - just
  when you need absolutely reliable fuel delivery.  (Hence, my in-tank
  submerged preference.)

  Regarding you "designing in any of this stuff" - that's up to you.
  The RV series has a wet wing tank with a round access port on the
  inboard side.  I plan to mount the EFI pump on the inside of that
  removable access panel.  We'll see what EFI pump parts are available
  as the project progresses ...

  -Vince Orton

  Some suck better than others. The MSD is positive displacement
  while most are centrifugal (Walbro) and don't suck worth a damn.

  Paul Lamar


 If you are going to run a returnless system with fuel injection you are
 going to want to test pressure spikes and drops. It is almost standard
 to run a pulsation damper in the rail to make sure the pressure loss in
 the rail due to injection stays consistent for consistent pulse width
 delivery. I dealt with this on Korean cars we tuned since they like to
 use cheap stuff. In really cold environments you can run into weird issues.

 Rob Woods


Paul,

I believe the typical Walbro is a gerotor. Look in the inlet port w/o
the fuel screen attached.

-Chris

I have taken one apart. It is what Bosch calls a Peripheral
pump. Very cheap to make. I would be very much surprised if it
cost more ten dollars to make in China.

Paul Lamar
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