The five volt on board power supply this thing comes with
makes it real easy to wire up.
Here is the results of the first pressure sensor test. I
used
a hand vac pump to reduce the pressure from sea level
to about 26 to 27 inches of Hg vac.
The numbers at the bottom of the chart are the sample
numbers at
1000 samples per second. Data rez is to the nearest 1/1000
of a volt.
Sea level is 1.8 something while full scale is close to 4.1
volts.
This thing is real easy to use.
-----------------------------------------------------
Well I got it all together. I used another analog
channel to serve as a TDC mark using the Mazda 2nd gen
RX7 Crank Angle Sensor.
I took the gear off the CAS so I could drive it with
a rubber band belt from a drill motor. I got it up
to 2000 RPM.
The output of the 2nd gen CAS looks just like an
RX8 CAS or a anti lock brake system sensor. They all use
the same
principle.
I used an opto isolator for the trigger signal as I did not
want to risk grounding problems. The positive part of the
trigger
pulse turns on the LED which turns on the photo transistor
which inverts
the pulse. That is why it goes negative.
------------------------------------------------
This last plot is only .4 seconds worth of data taken at 2
milli seconds
apart. Truly amazing. A super high speed camera shot of
what is going
on in the intake system. The blue and red lines are the
pressure sensors not connected
to anything. The yellow line is the trigger from the 2nd
gen
crank angle sensor. The yellow pulse happens at E-shaft top
dead center.
You can see the drill motor accelerating on the left of the
chart.
It peaked out at 2000 RPM.
I can hardly wait to test Mark's P-port engine. 1800
RPM to 6600 RPM.
To my knowledge this is the only time, since the book,
Scientific Design of Exhaust
and Intake systems was published in 1962, this level of
data was available.
In those days they used an ingenious rotary valve driven by
the crankshaft
to measure the pressure data from an intake or exhaust
manifold using
18 U tube manometers.
We will have data over a wide range of RPM's which was
not available in the
book. Mazda published just a snap shot of one cycle at one
RPM of a p-port
engine probably using an O-scope.
Paul Lamar
This is great work you are doing Paul. I was curious, with a 555 FI sytem,
and a simple constant pressure fuel supply, would there not be a tendancy
for the fuel mixture to grow richer (for a given RPM), with increase in
altitude?
Increase in delta P across the injector?
Could one of the pressure sensors (similar to those you are using for this
test) then be incorporated into the 555 analog section to sum in a
correction? I realize that with the mixture control, it can be done
manually, with egt monitor and pilot intervention. Just a thought.
C. Smith
That is done automatically by the return type fuel pressure regulator.
There is a hose running from the intake manifold to the pressure
regulator.
Paul Lamar
C Smith,
the main thing that keeps the mixture correct is the mass air flow sensor
(MAF). The "mass air flow sensor" is measuring the volume by weight of air
entering the engine providing automatic altitude compensation.
That is the real beautiful thing of hot wire MAF systems.
Larry
Larry, I agree that the mass airflow sensor gives a "real" value for the
oxygen side of the combustion equation, but it does not correct for the
delta P. The fuel rail pressure regulators on my 13b are sealed cans.
Therefore the reference pressure is a fixed value. Fuel delivered is a
function of the pressure difference across the injector and orifice area. If
you raise the differential, more fuel will be delivered for a given pulse
width. It can be easily demonstrated in an experiment. The regulators that
Paul identified compensate for this, and is a more elegant solution than to
complicate the basic 555 EFI.
I think maybe the ECU on the RX-7 either compensates for this or is
modulating the fuel pump in some way.
This was a thought experiment, I have no idea to what extent this phenomena
has on the actual engine function. My guess is that based on the amount of
money Ford spends on fuel system analysis, it could be significant.
C. Smith
I just got back from Denver testing Mark's p-port engine with the data ack system.
It ran really bad when we were sampling the pressure data from the intake
tubes for Tracy's EFI system. Once we installed the pressure taps in the rotor housing
through the apex seal oil injection ports it ran much much better and would idle
down to 1000 RPM or about 350 prop RPM. Not as good as a RX8 p-port engine but more
than well enough for an aircraft engine.
Larry, we need to make some of these apex oil port screw in pressure taps. I'll do a dwg.
The .070 inch diameter hole made all the difference IMHO.
Some pressure plots shortly. We got almost a gigabyte of wave form
data at a wide range of RPM's.
Paul Lamar
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