Subject: Water Pump Performance
From: Rotary Engine
Date: 8/9/2009, 10:00 AM
To: AAA Put this in the To box



 George,

 Your comment about change in water flowcharteristics whenP-ports are
 inserted in a large water passage isapertient observation. I
 calculated that hole area is over 4.5 cm2.Waterflow in the coolant
 system would have to reduce and/or thesystem backpressure increase to
maintain stock water flow when  blocked.  In  affect it is like
 shuttinga
 downstreamvalve.I would think we wanthigher than stock flow through
the  block as we are working the engine at  higher power
 densities.Anyone
 with access to the Mazda Racing housingscould confirm thesize of the
holes in the water passages to see if there  is a  difference
 betweenthem
 and stock housings.


 Doug inJapan


 With the sealing block system water can still flow aroundtheSS p-port
tube. You don't have to pot the area with epoxy if you  are
 concernedwith
 the
 water flow in that area. If you do pot ityou may beable to drill
 a 1/2 inch dia. or larger water passage.Another possibilityis a small
external return line from the rear  rotor housing back to the  input
 tothe
 rad.
 This is commonpractice on Chev V8 racingengines.

 I agree that robust waterflow is a good thing.

 Theblockage is not that bad. You have tofigure the percentage of the
 totalarea blocked and if you look notat the rotor housing but at the
 centerhousing you will find thecenter housing side ports block a lot
 of thereturn waterflow.

 The bottom line is the metal temperature adjacent toboththe wear
 surface
 and the spark plugs explained in my book How to CoolYour Wankel.

 Mark Steitle installed thermal couples in thatlocationand found
 the temperatures a couple of hundred F below themetaltemperatures
 in a Continentalliquid cooled aircraftpiston engine. Ihave tons of
 data on this subject.

 IMHO whatis far more importantis apex seal temperature which is
 affected
 byrotor cooling and apex sealoil supply. Hot apex seals wear faster
 and
 the apex seal slot itself wearsfaster. In fact the early RX8with what
 turned out to be inadequate oilsupply to cool the apexseals resulted
 in less than 100,000 mile life.Mazda addressed theproblem by adding
 additional oil injectors about 2007.I still add a1/4 ounce of 2 cycle
 oil to each gallon of gas in my 2004 RX8alongwith the regular
 metering pump.


 PaulLamar

 I justchecked some factory race Periphery Port housings. At the top of
 the
 port cavity is a 25/64" [.39"] hole for coolant flow. Justone.

 Lynn E. Hanover


 Lynn

 Very good. Thanks.Iasked because my O-ringed insert PP tube
 effectively blocks the waterpassageway.There is however enough room
 near the outer top of thepassageway to remove some metal and allow
 water to flow through.Itake it the other cavities holes on the
 return side are about the same asstock?

 Doug in Japan


 I will check on that in the AM and get back to you.
 Lynn E. Hanover


 Paul, I had a notion on testing my waterflow once I make some parts. I am
  going to bolt the parallel flow center housing to a rotor housing
 ondplumb
  a garden hose to first the inlet and then the outlet and run the
 waterinto
  a 5 gallon bucket to time how long  each side takes to fill the
 bucketwith
  flow through the rotor housing.I want to have slight back pressure
 fromthe
  return water to even out flow distribution on the inlet side water. I
 came
  up with a way to bypass/transfer the side housings so as not to restrict
  flow through the rotor housings where seal coolingmight be improved.Look
  on the rotor face side of the housings on the cast iron wear plate. The
  solid models shoe a 1/8" thick blockage but that is removed with the
  machining. Also all the part faces include a 3/16 inch machining
 allowance
  which is taken off with the lathework. all the holes are cncmilling
  machined as are the ports.It seems lie a drilled hole through the potting
  mix is good insurance ifonly to purge air out of the cooling system or
  trapped steam from the exhaust area below .

  george grimes

 Back in '02 I did actual measurements on the flow of the Mazda (13-B)
 water
 pump as a function of pressure and flow rate. I used a 55 gallon
 reservoir,
 and then timed how long to fill a 5 gallon bucket. Did it at several
 different RPM, also measured the pressure drop across an evaporator core
 as
 a function of flow rate. The results are attached.I actually did a short
 write-up on this, but cannot find the file. A couple of pertinent points:
 1)
 Max pressure of a centrifugal pump is generated at zero flow, 2) Max flow
 at
 zero pressure.The intersection of the resistance curve of the plumbing
 circuit and the pump curve establishes where it is going to operate.


 Bill Schertz
 KIS Cruiser #4045
 N343BS
 Phase I testing

 I probably have the write up Bill. I'll just have to search for it.
 Can you offer any key words?

 Paul Lamar



probably water pump performance or tests
Bill Schertz
KIS Cruiser #4045
N343BS
Phase I testing

-------------------------------------------

Here is the write up in pdf form. You are welcome :)

Paul Lamar

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