One of the things I want to eliminate as a potential cause of my
high rpm misfiring is EMI due to unshielded plug wires. I
currently have Blue Max EMI sheilded plug wires and just purchased
Magnecor shielded wires. What makes these "shielded"? They have a
conductor with a very thin wire wrapped around the insulation of
the core wire, and that is covered by another insulating layer, and
that is covered with the outer sheath. But,my understanding is that the
spiral wrapped wire is supposed to shield the inner wire, and the
way I have it configured, with the inner conductor and spiral wrap
exposed and crimped in contact with the teminal ends, doesn't the
spiral wrapped wire also conduct the spark current and thereby
defeat the whole purpose? Isn't the shielding wire supposed to be
grounded at one end to the engine and drain off any induced current
from the high voltage secondary ignition lead, and be separate and
not in contact with the conductor? And if that is the case, how
am I supposed to configure or fabricate the terminals in such a
way as to ground the spiral wrapped shielding wire?
Alternatively, I do have some heavy braided wire that I could slip
over each entire secondary lead and ground one end of or the other
to provide shielding.
Comments and suggestions invited.
Brian Trubee
Yes the shield should be grounded on one end. It is insulated from
the core. Some plug wires have a core that has some resistance
winch is supposed to minimize radiation.
By all means add the braid and ground on one end.
I think somebody is selling spark plug shields.
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Paul Lamar
Be careful of VHF radio interference with only one end of the
shielding grounded. I had dreadful ignition static with my Mooney 20
J IO 360 after the mags had been off to the magneto man. The bonding
check was fine, but when the magneto man came back from holidays I
learned the new leads were only earthed at one end. All the experts
insisted that this could not happen, but it did, grounding the other
end cured the static John Evans
Are you certain the "first" ground was good? If you ground both ends, the
high
voltage can induce a current in the shield that can then cause other
grief.
Dale Davies
When it comes to plug wires, always start with something that you know
works. Which may mean stock wires. Bulent Aliev tried to use custom plug
wires on his cozy4 rotary ignition. The wires had a metal conductor core.
(Common on some race cars, and very common on Porsche and other oem Euro
cars where they put a 2kohm resistor in the distributor rotor). In the case
of Buleys engine, the wires created all kinds of trouble for him before he
sorted out that the wires were the problem. He actually sold his whole
rotary engine setup to another cozy4 builder and installed a lycoming type
engine, simply because he could not figure out the wires were keeping his
rotary from running properly.
Changing to the lycoming type engine did'nt resolve his troubles, and I
read he regretted tossing the rotary. The wires caused it all, both on the
rotary, and on his new lycoming thing.
It is common for oem plug wires to have resistance over 20kohm per foot. I
have checked this with a multimeter on many oem wires. Why so high? Same
reason as aircraft. Radio interference is greatly reduced.
Watch out if you try to us some of the expensive high zoot plug wire sets,
your ignition system, possibly your whole electrical system, may not like
them. Voltages as high as our coils put out will conduct across just about
anything. Lowering the resistance of the wires will probably not help
anything. High voltage electrical current travels in the surrounding fields
of the conductors as well.
Ed Carver
I might also go through my system and verify that my current loop areas are
at their minimum, as reducing these areas will reduce EMI, both emissions
and susceptibility.
Brannon Wells
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