Ford = EcoBoost
GM = Ecotec
Harold Lunt
Yeah, I'm still getting 47MPG with my '92 GEO METRO!!! No air,
1625 lbs with 1/2 tank fuel, 3 cyl, 5 speed. Such progress
we've been making :)
Dan F
Yup, you have to love progress. 1970 Mazda 1200 Coupe' got 40 MPG.
Same body as a R100 but a piston engine with carb. R100 had some
braces to stiffen it, so it was about 100# heavier. 1200 Coupe' was
about 1700#. Went like stink with a RX2 engine.
Dale Davies
Same goes for my RX2. Weight was 2300 pounds while my RX8 is over
3000 pounds with essentially the same weight engine. There was more interior
room in the RX2.
Perhaps we are letting the wrong people make decisions.
When first introduced, the Volt carried a $41,000 sticker, though it
qualified for a $7,500 federal tax credit. Is this the GM EV all
over again? Why are we, the taxpayers, having to subsidize these
unpopular cars?
Paul Lamar
Yeah but ..... did your RX-2 have door guard beams and crash worthy,
energy absorbing bumpers, catalytic converter and other smog
paraphernalia and a plethora of air bags plus air conditioning, power
windows, remote locking, seat belts and crash worthy seats ... even
cup holders? That and dozens of other mandated features have driven
car weight upwards and made engines less efficient.
It is easy to carp about car design but difficult to do in practice
in todays regulatory environment.
SD
My point exactly. My RX2 had air as I recall and seat belts.
Paul Lamar
In Russia/Ukraine they have an expression; smart people, stupid machine. In
the western world we have to make the machine smart to protect stupid people.
I worked with a fellow whose expression is; stupidity is God's way of
controlling population growth.
In about '74 the RX2/3 cars gained 300 to 400 pounds due to impact bumpers.
Dale Davies
My point exactly. "Detroit" is not full of stupid engineers. They
are doing their best but when you have to meet all the government
mandates for door guard beams and 5 MPH bumpers and crush spaces and
safe gas tanks and airbags and seats that are completely crash worthy
and doors that will still open and close after various barrier
crashes at 30 MPH and up and catalytic converters and fuel fume traps
... plus all the amenities that the market demands today like dual
DVD players and on and on!
It used to be that there were plenty of cars on the market that
weighed less than a ton .... nowadays it is almost impossible to find
anything weighing less than 3000 pounds ... a 50% increase. Yet,
when I was a child, 15 highway MPG was considered good and now we see
lots of cars that can make 30+ MPG on the highway.
I think the engineering skill is there but the market is entirely
different as is the regulatory climate. Remember that old Toyota ad
slogan that went something like "you asked for it, you got
it!" There are lots of really good, clever people at the various car
companies ..... and they are giving us what we have asked for, both
in the showrooms and the halls of government. Does anyone want to
blame Ralph Nader?
SD
How about the EPA and the congress.
http://www.amazon.com/War-Against-Automobile-B-Bruce-Biggs/dp/0525230084
Paul Lamar
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82
The War Against the Automobile
Emissions
83
When Los Angeles began to notice air-pollution problems, it began to do something about them. An air-quality board was established and began to prohibit various types of polluting activities. The oil refineries were found to be a major source of pollution and were required to clean up their processes. Outside incineration of trash was also prohibited. Then L.A. began to go after the automobiles. And the L.A. and California programs have generally been followed by the rest of the country.
The first step was easy-preventing the escape of hydrocarbons from the oil in the engine's crankcase.. The fitting of positive crankcase ventilation valves (FCV) in the early 1960s accomplished this cheaply and very simply. It was also found that hydrocarbons entered the air by evaporation from gas tanks and carburetors, and evaporative controls were required in the late 1960s. These two steps alone reduced hydrocarbon emissions from automobiles by 45 percent.
Exhaust emissions have been a little tougher to control. Beginning in 1968, federal standards were mandated for automobiles, which were annoying to drivers because they cut into performance, reliability, "driveability," and economy. But by 1970 the redesigned cars were producing only 30 percent of an uncontrolled car's emissions. It wasn't velY difficult to cut emissions once the problem was recognized. Remember that for seventy years automobile engines have been designed to maximize easy starting, perfOlmance, fuel economy, reliability, and smoothness, and to minimize weight and cost. Recognizing emissions as a new parameter merely complicated the design a little bit more.
It took a while for the engineers to learn how to deal with emissions, but they have done so pretty well.
In 1970 the Congress (which I believe does not include any engineers) responded to environmental agitation by passing the Clean Air Act, which required that by 1976, auto emissions be reduced to 10 percent of existing levels. That doesn't sound very difficult, does it? The trouble was that Congress didn't require the reduction of the level of emissions to 10 percent of uncontrolled cars, but to 10 percent of 1970 cars-which were already
producing only 30 percent of the emissions of uncontrolled cars.o Ten percent of 30 percent is 3 percent. That is tough. To squeeze down to the last little bit of anything is incredibly difficult.
Maybe you can get 90 percent of the juice out of your orange, but the remaining 10 percent is tough, and the last 1 percent is impossible. In the real world the cost of achieving totality approaches infinity and increases exponentially. Typically, if it costs a thousand dollars to achieve 90 percent of something, it will cost ten thousand to get 99 percent, a hundred thousand to get 99.9 percent, one million to get 99.99 percent, and so forth. That last bit is always a backbreaker.
But even that would not have been so bad if the Congress had stuck to unburnt hydrocarbons and carbon monoxide, which both result from incomplete combustion processes. So improving combustion by detailed modifications of major design changes reduces both, but the rub is the oxides of nitrogen. Decreasing the hydrocarbons increases the NOx' Look at the chart (Figure 2). An auto engine runs on a mixture of gasoline and air-the normal operating range is from 13.5 to 16.5 parts air to one part gasoline. Within normal operating ranges, hydrocarbons and CO can be reduced by increasing the ratio of air to fuel but NOx goes up. This is simple to understand.
Reducing HC and CO requires better combustion to obtain more combination with oxygen, producing halmless H2O and CO2.
But better combustion also results in more combination of nitrogen with oxygen, producing NOx' The nature of operation of the Otto-type internal-combustion engine, used in almost all cars in the world, precludes eliminating both hydrocarbons and NOx.
Now the reader may reasonably ask this question: If the smog is caused by the combination of NOx and hydrocarbons, why is it necessary to get rid of both of them? That is an excellent ques-
" The father of smog, Professor Haagen-Smit, said "the Muskie bilI passed last December [1970] without Congress understanding that emissions in 1970 vehicles had already been controlled 70 to 80 percent." He described the EPA air quality standards for hydrocarbons as "absurd."
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84
The War Against the Automobile
Emissions
85
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Figure 2: EMISSIONS AND Am/FUEL RATIO
cal problem is as severe now as it was in the late 1960s. There is simply no way that automobile manufacturers can meet the existing requirements of NOx reduction. Clearly, the simplest solution is not to worry so much about NOx, and modify the standards accordingly. But some of the more enthusiastic clean air types, for reasons that shall be discussed later, would certainly say then that the politicians have "sold out" to Detroit. To.
be absolutely candid we cannot be entirely sure that NOx is not a problem; there may be things that we do not know about yet, which might still require action.
But take a look at Table 1. Automobile emissions have been cut so much that, compared with an uncontrolled car, 1977 models produce only 17 percent as many hydrocarbons, 17 percent as much carbon monoxide, and 57 percent as many nitro-
Table 1: FEDERAL EXHAUST EMISSION STANDARDS (Grams/Mile According to Current EPA Test Procedure)
HYDRO- CARBON NITROGEN CARBONS MONOXIDE OXIDES (HC) (CO) (NOx) Uncontrolled Pre-1968 Average 8.7 87 3.5 Existing (1976) Standards 1968-69 6.2 51 1970-71 4.1 34 1972 3.0 28 1973-74 3.0 28 3.1 1975-76 1.5 15 3.1 1977 . 1.5 15 2.0 1978 .41 3.4 .4 (1976) EPA Proposals 1978-79 1.5 15 2.0 1980-1 .9 9 2.0 1982 .41 3.4 .
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tion, and many serious air pollution control experts are beginning to ask it. Since the Clean Air Act of 1970 was written, a good deal more is known and the enthusiasm for eliminating NOx has abated conside~ably. This does not mean that NOx is not a problem or might not be a problem, but there is certainly less concern about it now than at the time of the Clean Air Act.
When the Clean Air Act was written in 1970 the automobile manufacturers maintained that it was impossible to meet the schedule. Congress took the position that in order to force them to clean up exhausts it was necessary "to hold their feet to the Hre"-thus the NOx standards were written into law. The techni-