Hi Paul!
Here's a couple pics of the acrylic damper assem mockup.
Presently, the original 6.9" diameter for the damper section
looks to be a little too small when using the 1/2x1x7/8
blocks, as there is conflict with the large washer ring. The
image shows the blocks standing on their 7/8 side, instead of
the one inch side, and it's still a bit too large.
What do you suggest is the next step?
Ed Carver
Looking good Ed.
The shaft project has run into a snag. I need to get the
material back. Michael that owns all those big lathes was
forced to get a full time job to pay the bills. He just was
not getting enough biz to keep the doors open. I'll see if I
can get in touch with him tomorrow after his work. I may be
able to cut them to length with a carbide chop saw I have. Jim
thinks he can do it with his lathe. Just not as fast as Michael.
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As to the flex plate what rubber blocks are you using?
I assumed we would use custom molded rubber blocks to fit.
At least that is what I said in an old message in Sept.
-------- Original Message --------
Subject: Gear box pictures
Date: Mon, 19 Sep 2011 16:08:01 -0700
From: Rotary Engine <
rotaryeng@earthlink.net
To: AAA Put this in the To box <
rotaryeng@earthlink.net
lots of snips....
"Now it is possible to design the concave rubber blocks with
enough expansion clearance so no axial force will be generated."
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OK I think I have it figured out. What you are saying is the
1" by .5" rectangular tubing is too big to fit the 6.9 inch diameter
and the stock steel clamp ring.
I probably made a mistake on measuring the clamp ring diameter.
What number do you have on that?
We can do one of two things. Cut down the clamp ring plate
in a lathe or go up on the 6.9" dimension slightly. What do
you think?
Paul Lamar
It's why we made a mockup. The ring diameter is odd in that it
extends outward past the bolt centers more than it does inward.
Seems natural move the diameter out at least .200". The ring is
5.115" OD.
Is there in the plans something to contain the rubber on the inside
diameter of the .5x1" blocks? The spline plate inward extension
will ride about .100" off of the e shaft.
The spline plate as shown in my photo does not have the OD cut
down to your spec. That is because I am not sure if I will use
it. I am going to use a longer input shaft, and hence, a different
spline plate.
Gotta do what you gotta do Michael. I'd be in the same boat if
it were not for the mass of old porsches and parts I collected over
the past 25 years. Even with the bust of the Euro, Germans
still want their lawn mower engine powered old 911's back. (I
will always tease porsche lovers because they whine too much
when they lose at the track) ;)
A chop saw will easily cut the alum shaft material. I may be able
to get the shaft bored in the EAA hanger. We have a couple lathes
in there, but they are on the small side and I would need to create
some sort of bearings to hold the shaft at it's longest
extension out from the chuck.
Perhaps Michael can do it as a side job. Can 4.5" material
fit into the bore of that chuck? The easy part for him would
have been turning the housing, which has a much larger
diameter. That part is probably out of my size range because it
it too long for my mill.
Ed Carver
To cut it down to fit it must be 4.750" dia..
What we have going for us is the large 4130 plate is .096 thick
while the mild steel stock plate is .062" thick.
I'll try to have another talk with Michael today.
Here is flex plate rev 4 with with a 7.586 diameter.
We measures Jim's chuck and we can get 4 inches in there no problem.
Things are getting hectic around here so after Christmas is going
to be it.
We have a pack of relatives staying with us.
Paul Lamar
Ed,
If you want to have fun with the Porch guys, stuff a GM LS3
into a Beemer3. Use the T56 trans from the Firebird/Camaro and
the diff from a Beemer V12 car. With a bit of port work, a cam
change and tune it is 525HP at the rear wheels. Scare the hell out
of the Porch and blower Mustang guys.
Dale Davies
How about a 690 HP p-port 4 rotor?
Paul Lamar
Yup, that would do it all right. The Government Motors engine
might be a bit more torquey though for street operation. How would
the four rotor engine length be compared to the LS3? No problem
installing in the Beemer as you remove the I6. They tell me the
LS takes 50 pounds off the front end as it is all aluminum and
shorter than the I6 engine that has a cast Fe block, so it actually
handles better.
Dale Davies
It is about the same as LS1.
Max torque is 442 ft pounds at 6200 RPM. Do you want to tow or
do you want to go? :)
Paul Lamar
Well Dale, I have a llittle bigger aspirations, than that government
engine. And as far as the T56 goes, that's old school now. I just
sold the viper version i had. I wanna PDK 7DT doppelkupplung,
based on the original twin clutch used in the 962C. Should be able
to get one soon from a crashed panamera. It'z amazing how some
monied folks love to crash their porsche. Just another fact of the
civilized world.
4 rotors are too much, gotta make em think they can actually beat
ya; so a built 3 rotor turbo should be sufficient when coupled
with a 7DT in the back seat of a 2200lb 914 porsche. And BMW?
BringMoneyWith, cause you're gonna need it when you lose.;)
I now consider myself a reformed engine enthusiast. Thanks to
Paul, and the rest of y'all. So long to the ford/chevy
controversy. Never owned a government car in my life. As long as
we throw the bumdeal president out of office next Nov., we should
all be able to expand developing these rotary things out to their
true potential.
Governmental tyranny will soon be extinct.
Light the candles again!
Happy Hanukkah!
Ed Carver
I am beginning to really like Ed :)
Paul Lamar
How is the length of the 20B compared to the original boxer 4?
Might be a bit tight. A little grease on a shoe horn has been used
before :-)). Even a 13B turbo p-port would be a rocket. 914 6 would
take the 20B no problem due to a longer back for the Porsche lawn mower.
Used Beemer 3's are reasonable in price. One fellow in Calgary
has a fordor that beats blower Mustangs regularly. They go to the
Porch track days and lap faster.
Dale Davies
You should visit the porcha club endurance events at night at Willow
springs in May, just so you can see the fire come out of the exhaust
on the old turbo 911s that use the original K-Jetronic injection.
Talk about money to burn. Guarantee ya, there would be no era
correct stock bodied 3 series bimers puttn a pass on a built up
944/968 turbo going around turn 8.
Its all in fun though ya know. Tons of money, club racing at it's best.
Ed Carver
Like watching the 917 30K's at Edmonton. Good flame thrower backing off for a
corner. Donohue in the Penske car leading. Jody Sheckter removed a 5.0l engine
on Saturday night and put the new 5.4l engine in for the race. Spent the
Sunday AM practice learning where he could put the power down. The German
mechanics were talking in German and swearing in English. I corner marshelled
there in the '70s.
Dale Davies
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