Subject: Icing
From: rotaryeng
Date: 4/9/2012, 7:13 PM
To: AAAA Put this in the To box

Hi  Paul.

  1)  Aside  from   perceived  poor  fuel  economy  of  rotary
 engines, what  are  its  disadvantages ?

  2)  You  advised  carbs  and  magnetos.    Why  are  they  not  discussed
  here?
  Are  they  not  suitable  for  rotaries ?   If  suitable,   Let's
have  more  discussions.

  3)  Can  there  be  carb  icing  in  tropical  countries  below  3,
000 feet ?

  Best regards.
  Ben

  Fuel economy is only 5% higher than an aircraft piston engine.
This is more than made  up for by the 25% lower cost of auto gas.

  Magnetos are suitable. They will work fine.  They are just too costly.
 $2000 each new
  and $400 to $800 re manufactured plus cores. People don't want to
pay as much for two  aircraft magnetos as they pay for the rest of
the engine. In some case much more than  they payed for the engine.
RX8 ignition coils are $25 each for a total of $100. One  coil per plug.

  However if I were certifying a rotary I would use aircraft magnetos
  and an aircraft carb. The FAA is much more comfortable with that they
 they are with
  EFI and electronic ignition. In that case the rotary engine would pass
 certification
  in a heart beat.

  The best carb (cost verses power) to use is a two barrel 500 CFM Holley
 with a
  leaning kit.

  The FAA will not sign off on your carb engine unless it has carb heat.

  Paul Lamar

 Thanks  Paul.

 I'm  glad  there  is  someone  like  you  who
 has  the  knowledge  and  patience  to  answer
 our  questions.

 Can  there  be  carb  icing  in  tropical  countries  at  an
altitude  up  to 4,000 feet ?

  Best regards.
  Ben

 At the higher altitudes for sure. The evaporation of the fuel in
the carb venturi causes a cooling effect.

 Paul Lamar

Paul,
My Continental IO 520D has fuel injection- but it is a very basic system
indeed. One inj per cyl, a regulator, and a mechanical "TPS". It
looks like it all related back to the manual leaning valve and quite
possibly the manifold pressure. This system seems remarkably like
the old FI on the corvettes in the early 60s. Regulators and manual
flow metering.

Why would this be a difficult system for the rotary? Before I sell my
Connie, I might inventory the system and see about maybe a prototype.

Kevin Alderman

http://www.vette-vues.com/parts_for_sale.html

Early Power Sport used mech fuel injection.
It is still sold for aircraft.
http://www.airflowperformance.com/html/site_html.html

Paul Lamar


 These early Rochester FI systems were not received well due to a couple of
   things. The dual quad made more power the next year and the injection was very
   sensitive to atmospheric conditions. It required almost daily tuning unless
   someone really knowledgeable worked on it.
 Att 1.  The "throttle" in the center is not the throttle. It is the choke
   plate.  The throttle can be more easily seen in Att 4.
 This works similar to the Bosch/Volkswagon FI and the Mazda MCES systems,
   that use a special volute and flapper to measure air flow. The Rochester used
   the cone in the intake to create a pressure drop like a venturi. This was fed
   over to the diaphragm to lift the metering "rod" to add fuel. At idle there
   would be no "vacuum" on the sensing line. As the throttle is depressed, the
   air flow causes a vacuum at the venturi and lifts the diaphragm. Different air
   densities and humidity affected the fuel required which was not well
   compensated for. The Mazda MCES works fairly well as the sensor is a form of
   mass flow and is compensated with the computer. The Bosch also works as a
   basic mass meter, but did not have a computer (Rabbit system. different from
   K-jetronic).
 Any AC system will have compensation for atmospheric condition as a
   requirement for altitude changes.

   Dale Davies



   Hi   Paul,
    No FI system I have ever flown with has allowance for
   temperature or density, only have experience with Cont and Lyc. My understanding is
   they are both a engine speed/throttle/mixture position, ie if you have the
   mixture,prop,throttle to the wall you will always get the same fuel flow, regardless
   of temperature and,or altitude. But I love 'em, no carby icing!! BUT if you have
   clogged injectors your fuel flow gauge will tell you you have say 36 gallons pre hour
   at take-off, you will have something less than that, because it is not a fuel flow
   meter but purely a pressure gauge! calibrated to indicate fuel flow in gallons per
   hour. Where it become bad is if you have only one injector, you may not notice the
   fuel flow is lower than it should be for that engine, unless you have  EGT probes in
   each exhaust outlet.
   John Burey



   Hi  Paul,   I was half asleep last missive I think, I had said "if
you have only one injector", I really wanted to say was that if you had
(one injector partly clogged), you would have a lower fuel flow to that
cylinder, which you can pick up with a EGT in each exhaust outlet. Fuel
injection is much better than carbys every time, as for the spark, I
cannot see why one could not use a electronic ignition as a previous
writer described (B&S), one for each cylinder with wasted spark, ie two
plug wires on each coil, then if one coil failed you would be only drop
out one plug on opposing cylinders, plus you would have a very hot spark
with about .040" gap not the pillidy .015" to .020" with a magneto, just
the correct size gap to catch a bit of carbon, I am surprised that the
FAA still allow magneto's to be used, I have had more failures with
magnetos in engines than any other single thing. I know all the reasons
they are used (no external power) ect., ect..
John Burey

Be careful with wasted spark. Only the bottom plugs will tolerate that.

Paul Lamar

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