Subject: Icing and waste spark.
From: rotaryeng
Date: 4/25/2012, 10:39 PM
To: AAAA Put this in the To box


  Hi  Paul.

  1)  Aside  from   perceived  poor  fuel  economy  of  rotary
   engines, what  are  its  disadvantages ?

  2)  You  advised  carbs  and  magnetos.Why  are  they  not  discussed
  here?
  Are  they  not  suitable  for  rotaries ?   If  suitable,   Let's
  have  more  discussions.

  3)  Can  there  be  carb  icing  in  tropical  countries  below  3,
  000 feet ?

  Best regards.
  Ben

  Fuel economy is only 5% higher than an aircraft piston engine.
  This is more than made  up for by the 25% lower cost of auto gas.

  Magnetos are suitable. They will work fine.  They are just too costly.
   $2000 each new
  and $400 to $800 re manufactured plus cores. People don't want to
  pay as much for two  aircraft magnetos as they pay for the rest of
  the engine. In some cases much more than  they payed for the engine.
  RX8 ignition coils are $25 each for a total of $100. One  coil per plug.

  However if I were certifying a rotary I would use aircraft magnetos
  and an aircraft carb. The FAA is much more comfortable with that they
   they are with
  EFI and electronic ignition. In that case the rotary engine would pass
   certification
  in a heart beat.

  The best carb (cost verses power) to use is a two barrel 500 CFM Holley
   with a
  leaning kit.

  The FAA will not sign off on your carb engine unless it has carb heat.

  Paul Lamar

   Thanks  Paul.

   I'm  glad  there  is  someone  like  you  who
   has  the  knowledge  and  patience  to  answer
   our  questions.

   Can  there  be  carb  icing  in  tropical  countries  at  an
  altitude  up  to 4,000 feet ?

  Best regards.
  Ben

   At the higher altitudes for sure. The evaporation of the fuel in
  the carb venturi causes a cooling effect.

   Paul Lamar

  Paul,
  My Continental IO 520D has fuel injection- but it is a very basic system
  indeed. One inj per cyl, a regulator, and a mechanical "TPS". It
  looks like it all related back to the manual leaning valve and quite
  possibly the manifold pressure. This system seems remarkably like
  the old FI on the corvettes in the early 60s. Regulators and manual
  flow metering.

  Why would this be a difficult system for the rotary? Before I sell my
  Connie, I might inventory the system and see about maybe a prototype.

  Kevin Alderman

  http://www.vette-vues.com/parts_for_sale.html

  Early Power Sport used mech fuel injection.
  It is still sold for aircraft.
  http://www.airflowperformance.com/html/site_html.html

  Paul Lamar


   These early Rochester FI systems were not received well due to a couple
 of
  things. The dual quad made more power the next year and the injection was
 very
  sensitive to atmospheric conditions. It required almost daily tuning
 unless
  someone really knowledgeable worked on it.
   Att 1.  The "throttle" in the center is not the throttle. It is the choke
  plate.  The throttle can be more easily seen in Att 4.
   This works similar to the Bosch/Volkswagon FI and the Mazda MCES systems,
  that use a special volute and flapper to measure air flow. The Rochester
 used
  the cone in the intake to create a pressure drop like a venturi. This was
 fed
  over to the diaphragm to lift the metering "rod" to add fuel. At idle
 there
  would be no "vacuum" on the sensing line. As the throttle is depressed,
 the
  air flow causes a vacuum at the venturi and lifts the diaphragm.
 Different air
  densities and humidity affected the fuel required which was not well
  compensated for. The Mazda MCES works fairly well as the sensor is a form
 of
  mass flow and is compensated with the computer. The Bosch also works as a
  basic mass meter, but did not have a computer (Rabbit system. different
 from
  K-jetronic).
   Any AC system will have compensation for atmospheric condition as a
  requirement for altitude changes.

  Dale Davies



  Hi   Paul,
  No FI system I have ever flown with has allowance for
  temperature or density, only have experience with Cont and Lyc. My
 understanding is
  they are both a engine speed/throttle/mixture position, ie if you have the
  mixture,prop,throttle to the wall you will always get the same fuel flow,
 regardless
  of temperature and,or altitude. But I love 'em, no carby icing!! BUT if
 you have
  clogged injectors your fuel flow gauge will tell you you have say 36
 gallons pre hour
  at take-off, you will have something less than that, because it is not a
 fuel flow
  meter but purely a pressure gauge! calibrated to indicate fuel flow in
 gallons per
  hour. Where it become bad is if you have only one injector, you may not
 notice the
  fuel flow is lower than it should be for that engine, unless you have
  EGT probes in
  each exhaust outlet.
  John Burey



  Hi  Paul,   I was half asleep last missive I think, I had said "if
  you have only one injector", I really wanted to say was that if you had
  (one injector partly clogged), you would have a lower fuel flow to that
  cylinder, which you can pick up with a EGT in each exhaust outlet. Fuel
  injection is much better than carbys every time, as for the spark, I
  cannot see why one could not use a electronic ignition as a previous
  writer described (B&S), one for each cylinder with wasted spark, ie two
  plug wires on each coil, then if one coil failed you would be only drop
  out one plug on opposing cylinders, plus you would have a very hot spark
  with about .040" gap not the pillidy .015" to .020" with a magneto, just
  the correct size gap to catch a bit of carbon, I am surprised that the
  FAA still allow magneto's to be used, I have had more failures with
  magnetos in engines than any other single thing. I know all the reasons
  they are used (no external power) ect., ect..
  John Burey

  Be careful with wasted spark. Only the bottom plugs will tolerate that.

  Paul Lamar



   Hi   Paul, what is the reason for not tolerating wasted spark on the
  top plugs? as you know I nothing, nothing, (in a high pitched
  voice),about Rotarys.
  John Burey

  Waste spark fires two plugs at the same time.

  The problem is rotor 2 is always 180 degrees out of phase with rotor 1 so
 when rotor
  1 is on the firing stroke rotor 2 is on the compressing stroke with a
 combustible
  fuel air mixture that might pre ignite causing a negative torque on the
 e-shaft. You
  can see that with this picture of a transparent model engine.

  In a 2 cylinder or more piston engine, the firing stroke is 180 our of
 phase with
  an exhaust stroke so the waste spark has no effect on the spent exhaust
 mixture.

  Paul Lamar back from China.

 What if you hooked the waste spark return to the 2nd plug on the same
 rotor?  Is
 there enough power to fire both?


 We are running Klaus' Lightspeed on the little Continental and it works
 like a charm.

 Chris Cosman

 That should work. Is Klaus using waste spark coils? I think that is a CD
 system.

 Paul Lamar


 Paul,  On a 3 rotor could the 120 degree fireing separation allow waste
 spark to be used with  2 of the rotors, just wondering.

 george grimes

Perhaps but I don't think so as the following chamber should be even more compressed.
Of course waste spark works best with even numbers of spark plugs. Yes I know a 3
rotor has six spark plugs but only three upper plugs :)

Paul Lamar
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