Subject: Icing and waste spark.
From: rotaryeng
Date: 4/26/2012, 8:48 AM
To: AAAA Put this in the To box


Hi  Paul.

1)  Aside  from   perceived  poor  fuel  economy  of  rotary
  engines, what  are  its  disadvantages ?

2)  You  advised  carbs  and  magnetos.Why  are  they  not  discussed
here?
Are  they  not  suitable  for  rotaries ?   If  suitable,   Let's
have  more  discussions.

3)  Can  there  be  carb  icing  in  tropical  countries  below  3,
000 feet ?

Best regards.
Ben

Fuel economy is only 5% higher than an aircraft piston engine.
This is more than made  up for by the 25% lower cost of auto gas.

Magnetos are suitable. They will work fine.  They are just too costly.
  $2000 each new
and $400 to $800 re manufactured plus cores. People don't want to
pay as much for two  aircraft magnetos as they pay for the rest of
the engine. In some cases much more than  they payed for the engine.
RX8 ignition coils are $25 each for a total of $100. One  coil per plug.

However if I were certifying a rotary I would use aircraft magnetos
and an aircraft carb. The FAA is much more comfortable with that they
  they are with
EFI and electronic ignition. In that case the rotary engine would pass
  certification
in a heart beat.

The best carb (cost verses power) to use is a two barrel 500 CFM Holley
  with a
leaning kit.

The FAA will not sign off on your carb engine unless it has carb heat.

Paul Lamar

  Thanks  Paul.

  I'm  glad  there  is  someone  like  you  who
  has  the  knowledge  and  patience  to  answer
  our  questions.

  Can  there  be  carb  icing  in  tropical  countries  at  an
altitude  up  to 4,000 feet ?

Best regards.
Ben

  At the higher altitudes for sure. The evaporation of the fuel in
the carb venturi causes a cooling effect.

  Paul Lamar

Paul,
My Continental IO 520D has fuel injection- but it is a very basic system
indeed. One inj per cyl, a regulator, and a mechanical "TPS". It
looks like it all related back to the manual leaning valve and quite
possibly the manifold pressure. This system seems remarkably like
the old FI on the corvettes in the early 60s. Regulators and manual
flow metering.

Why would this be a difficult system for the rotary? Before I sell my
Connie, I might inventory the system and see about maybe a prototype.

Kevin Alderman

http://www.vette-vues.com/parts_for_sale.html

Early Power Sport used mech fuel injection.
It is still sold for aircraft.
http://www.airflowperformance.com/html/site_html.html

Paul Lamar


  These early Rochester FI systems were not received well due to a couple of
things. The dual quad made more power the next year and the injection was very
sensitive to atmospheric conditions. It required almost daily tuning unless
someone really knowledgeable worked on it.
  Att 1.  The "throttle" in the center is not the throttle. It is the choke
plate.  The throttle can be more easily seen in Att 4.
  This works similar to the Bosch/Volkswagon FI and the Mazda MCES systems,
that use a special volute and flapper to measure air flow. The Rochester used
the cone in the intake to create a pressure drop like a venturi. This was fed
over to the diaphragm to lift the metering "rod" to add fuel. At idle there
would be no "vacuum" on the sensing line. As the throttle is depressed, the
air flow causes a vacuum at the venturi and lifts the diaphragm. Different air
densities and humidity affected the fuel required which was not well
compensated for. The Mazda MCES works fairly well as the sensor is a form of
mass flow and is compensated with the computer. The Bosch also works as a
basic mass meter, but did not have a computer (Rabbit system. different from
K-jetronic).
  Any AC system will have compensation for atmospheric condition as a
requirement for altitude changes.

Dale Davies



Hi   Paul,
 No FI system I have ever flown with has allowance for
temperature or density, only have experience with Cont and Lyc. My understanding is
they are both a engine speed/throttle/mixture position, ie if you have the
mixture,prop,throttle to the wall you will always get the same fuel flow, regardless
of temperature and,or altitude. But I love 'em, no carby icing!! BUT if you have
clogged injectors your fuel flow gauge will tell you you have say 36 gallons pre hour
at take-off, you will have something less than that, because it is not a fuel flow
meter but purely a pressure gauge! calibrated to indicate fuel flow in gallons per
hour. Where it become bad is if you have only one injector, you may not notice the
fuel flow is lower than it should be for that engine, unless you have  EGT probes in
each exhaust outlet.
John Burey



Hi  Paul,   I was half asleep last missive I think, I had said "if
you have only one injector", I really wanted to say was that if you had
(one injector partly clogged), you would have a lower fuel flow to that
cylinder, which you can pick up with a EGT in each exhaust outlet. Fuel
injection is much better than carbys every time, as for the spark, I
cannot see why one could not use a electronic ignition as a previous
writer described (B&S), one for each cylinder with wasted spark, ie two
plug wires on each coil, then if one coil failed you would be only drop
out one plug on opposing cylinders, plus you would have a very hot spark
with about .040" gap not the pillidy .015" to .020" with a magneto, just
the correct size gap to catch a bit of carbon, I am surprised that the
FAA still allow magneto's to be used, I have had more failures with
magnetos in engines than any other single thing. I know all the reasons
they are used (no external power) ect., ect..
John Burey

Be careful with wasted spark. Only the bottom plugs will tolerate that.

Paul Lamar



  Hi   Paul, what is the reason for not tolerating wasted spark on the
top plugs? as you know I nothing, nothing, (in a high pitched
voice),about Rotarys.
 John Burey

Waste spark fires two plugs at the same time.

The problem is rotor 2 is always 180 degrees out of phase with rotor 1 so when rotor
1 is on the firing stroke rotor 2 is on the compressing stroke with a combustible
fuel air mixture that might pre ignite causing a negative torque on the e-shaft. You
can see that with this picture of a transparent model engine.

In a 2 cylinder or more piston engine, the firing stroke is 180 our of phase with
an exhaust stroke so the waste spark has no effect on the spent exhaust mixture.

Paul Lamar back from China.

What if you hooked the waste spark return to the 2nd plug on the same rotor?  Is
there enough power to fire both?


We are running Klaus' Lightspeed on the little Continental and it works like a charm.

Chris Cosman

That should work. Is Klaus using waste spark coils? I think that is a CD system.

Paul Lamar

Maybe I don't understand it fully.  We phase the system by positioning the crank at
TDC (using the prop as a handle), then with the system on (and plugs removed) rock
the prop back and forth past TDC.  This also moves the tiny magnet back and forth
past the hall effect sensor.  The coil that sparks between the two posts is the one
that gets hooked to cylinders 1 & 2.  Turning the motor 180 deg. and rocking the prop
back and forth sparks the other coil which gets hooked to cyls 3 & 4.

I assumed this was a waste spark system since cyl 1&2 fire at the same time, and 3 &
4 fire at the same time.


Chris Cosman

If it is two coils it is waste spark. How many tiny magnets are there on the disk
that rotates with the crankshaft?

Paul Lamar

4.
One each at TDC, 45 degrees before TDC, BDC, and 45 degrees before BDC.  I see if I
can get some pix if that would help.

Chris Cosman

Does it have a switch for hand propping starting? I suspect the TDC magnet is for
hand starting. The 45 degrees BDC is to allow high altitude advance and perhaps dwell
time if not capacitor discharge. Klaus is a bit secretive about how it works.
The late Paul Lipps designed it and I suspect it is multi spark CDI. I also think
it fires every rev as there is no cam sensor as far as I know. Is there a device that
replaces the magneto?

Currently I suspect Klaus is using mega-squirt on his new Long EZ.

Paul Lamar

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