Subject: 6 rotor engine running
From: rotaryeng
Date: 7/24/2012, 10:34 AM
To: AAAA Put this in the To box



 http://www.7tune.com/video-ppres-6-rotor-beast-is-alive/

 Rob Woods

    Paul it's not a slide throttle is it?  they look like 6 butterfly's
 to me.  How would you keep the E shaft together, or can one be made in
 one piece. Would windup be a problem
   as "P" ported should produce 100 hp per rotor 500 hp at the last
 rotor plus the extra from that rotor!!
        John Burey

 All good questions :)

 A p-port will yeild 150 HP per rotor at 10,000 RPM if the shafts lives :)
 900 HP!

 Paul Lamar



 http://www.facebook.com/media/set/?set=a.388296644556315.103373.208088479243
 800&type=3<http://www.facebook.com/media/set/?set=a.388296644556315.103373.208088479243800&type=3

 Rob Woods

 http://www.hurleyrotary.com/page.php?currentpageref=6265

 "After ten years of development HME are now proud to offer our multi-rotor
 engine
 conversions, the first triple engine was built three years ago and has been
 tested by
 many magazines in the United Kingdom, Europe and Australia, all of which
 have been
 impressed with the performance and fuel economy. To date 25 engines have
 been built
 for road and racing."

 "The turbine smooth and refined performance of the triple rotor cannot be
 compared
 with a ported and tuned twin rotor giving the same max. power output.
 For example the acceleration time from 40-60 MPH in fifth gear is only 6.5
 seconds as
 compared to the standard time of 10.5 seconds = 40% faster, and a 0-60 in a
 little
 over 5 seconds while still returning 25 MPG+ motorway driving, and an added
 bonus of
 the triple rotor is the truly magnificent exhaust note. The engine has
 excellent low
 speed torque which makes it very easy town driving."

 "The total weight of the Triple Engine is 315 lbs. together with
 carburettor
 and
 exhaust system, is in fact 15 lbs. lighter that the standard RX-7 engine,
 with
 carburettor and exhaust system and is only 4 3/4" (120mm) longer."



 "...for the ultimate in performance
 600 BHP Hurley Quad Rotor Engine P.O.A.
 900 BHP Hurley Six Rotor Engine Seeing is Believing ! "


 Will it cool?

 Will that tiny e-shaft diameter at the back end live under high continuous
 power?

 Will the shaft couplings live?

 What do the oil drain backs look like on the other side of the intermediate
 housings?

 Paul Lamar

 Paul,

 Looks nice!.... E-Shaft strength and the harmonics going past four rotors
 seems to be difficult unless all things were design from the beginning for
 that use. I believe in bigger displacement after four rotor configurations.
 Very nice looking work on the engine.

 Eric Barger

Paul,   This thread seems to be mixing two different companies. Pulse is
in Nz and Hurley is in Uk,

        In the facebook link above  down in the comments there is a
response from  Pulse concerning the E-shaft. As I read it they have bored
the shaft out of the e-shaft and splined the bores to correspond to
splines on the shaft and located these parts with "tappers" which may mean
set screws. The counterweights are keyed.  As described there are no shaft
couplings. As for strength , the shaft is a larger diameter than a
transmission input shaft which on a race car can deal with 24 hour races
at 900 HP. I haven't found anything on the oil drain back but it is workable
even if the OD of the stationary gear is used as a pilot by drilling
between the mounting holes for the oil to enter the intermediate housings.
There likely would be some shaft wind up but each rotor is timed with a
stationary gear independent of the other rotors.  In my opinion cooling is
hopeless in a steady state condition. There have been housings converted to
parallel cooling  but I see no indication of this modification in either of
these engines. Also a stock Mazda water pump would not circulate enough
coolant for parallel cooling beyond 3 rotors. The video shows a running
engine which is unloaded so it is  only making enough power to turn it's
own parts, probably 30 HP.
         As you might recall I was intending to do a six rotor. The plan is
viable in all respects.It would be a standard 3 rotor accessory end coupled
to a second 3 rotor on the drive end which has the removable eccentric
modified for a full diameter shaft.  The end housings are dowel
aligned mating bell housings. The housing patterns incorporate all the
oiling/cooling and structural modifications and the waterpump (chrysler
hemi) and dry sump pumps are Nascar belt drive. I have altered the plan
back to 4 rotors due to airframe  refinement in X-plane  simulations. A
four rotor allows the use of stock RX-8 internals and rotor housings which
are 1/3 the price of 3 rotor parts. Reducing engine weight and fuel weight
significantly reduce landing speeds.

george grimes

If the shaft is not one piece there are couplings :)

Yes I know. I did it on purpose. The e-shaft couplings appear to be different.

Here is the way CW did it on a four rotor. Makes more sense in many regards (cooling,
tension bolts to name a few) but would require split intermediate housing. If you are
making billet housing that would be no real problem anyway.

The shaft may not break but one must deal with the flywheel coupling.

Paul Lamar
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