Subject: Recent flight from Everett to Medford
From: rotaryeng
Date: 8/28/2012, 11:00 PM
To: AAAA Put this in the To box



 This week I flew my RV-4/13BREW from Everett Wa.  to Medford  Ore. and
 back.
 Headwinds on the way down were brisk- 30 kts at 8500 feet on the way down,
 but 35 kt
 tailwind on the way back. The engine ran flawlessly but the plane is slow-
 true
 airspeed was 110 kts at 19.5 manifold pressure,5600 rpm oil temp 161 and
 coolant 170,
 fuel flow around 8 gpm. My prop is a three blade Catto, 72 dia x 88 pitch.

 For one, the plane is  over propped. I'm going to have Craig Catto cut it
 down a
 little during the winter maintenance. The other thing is that the cooling
 scoop is
 effective, but way too draggy, so I'm going to re-do it this winter.

 Another issue is my left brake line- I"ve melted it twice. It's plastic,
 and although
 it is shielded from the exhaust pipes and insulated with fiberfrax, I
 think that
 heated air from the exhaust pipes is being forced out the opening in the
 cowl where
 the brake line goes to the gear leg. That's where I have found the line
 melted. I
 want to put   a reverse scoop near the exhaust pipes to get the heated air
 out of the
 cowl, and to replace the brake line with stainless steel. Everything
 inside the cowl
 except for the brake line looks OK- I wrapped and shielded everything -
 wires,
 coolant, fuel,and oil lines. There are three NACA ducts bringing air into
 the cowl to
 cool the alternator, the coils and exhaust pipes, and an exhaust eductor
 to suck air
 through the cowl and over the muffler.

 Comments?

 Brian Trubee

 Couple of questions.
 EGT?
 Size of throttle body?
 Is the engine ported?

 The manifold pressure is very low.

 Is the air filter plugged? :)
 Are you getting cold air?

 8 GPH is 50 pounds per hour at 6.25 pounds per gallon. At a BSFC of .47
 leaned that
 is only 106 HP. At a fuel burn of .5 that is only 100 HP. If it is really
 rich and
 the BSFC is .55 and that is only 90 HP.

 You need a p-port Brian :)

 Paul Lamar


Brian,

As some of you know my Wheeler will be a blend of certified parts and
experimental parts. I noticed the issues with the nylon brake lines long
ago. I went to NAPA and bought (8) 12" standard brake lines that go on
trucks from the hard line to the wheels. I also bought a 25 foot roll of
3/32 brake tubing, 24 double flare fittings, and a double flare tool. Total
for all of this was $170.00. After I got back to my plane, within 2 hours I
had the brake lines made up from the master cylinders to the wheels. Galv
steel line inside the cockpit, 12 inch flex at the master cylinders, at the
turn into the wings (mine are removable) one more at the flex point of the
gear leg, and the last one at the wheel. I don't anticipate melting my
brake lines. This is the way my Viking was done, and I had no issues with
my 1968 Viking until I blew the Continental up.

My fuel and oil system will be similar. The materials are inexpensive, and
the labor is minimal. Cheap insurance.



Kevin Alderman



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