Subject: PSRU fixes
From: rotaryeng
Date: 9/16/2012, 6:58 AM
To: AAAA Put this in the To box


    Barry,

    Before we go too much further, we need a PSRU  that can handle 500+hp.
    We've already had flywheels [flex  plate] disintegrate and my
    input shaft broke the
    lock pin.  I would  consider installing a turbo, but in my opinion, the
    psru is the weakest  link.

    Mark
    P-port 20b

    My last trip to Tracy's we discussed  this. His recommendation  is to
 use
    an aftermarket aluminum flywheel  and attach the PSRU input to that. His
    latest iteration of the PSRU will  attach to this flywheel easily he
  says.

    As far as the lock pin, that  would take more thought. Drilling it out
    and installing a larger diameter  pin will increase the shear of the pin
    itself but at a cost to the strength  of the shaft itself.

    Kevin Alderman

    Just install two lock pins  90 degrees to each other.

    We did that on Dave's turbo Reno  racer.

    When I get home I will send a dwg. We have been around and  around on
    this. I am surprised Tracy did not mention it or start doing  it.

    Paul Lamar


    Other than the weight, I take it  there was no problem with the flywheel
    Dave installed?
    Re:  the pins: is it possible that the pins were transfering the power
  and
    the  pin bores were tight and the spline clearance was allowing the
 power
    to
    try  to flex the pins?

    Dale Davies

    Dave has reported no  problem so far with the steel flywheel.

    BTW If you can't handle putting  two pins in the sun gear send it to me
   and
    I
    will do
    it. I have done  a couple already,

    Paul Lamar

    Is Dave Leondard racing at Reno  again this year?
    Chris Cosman

    I don't think so.

    Paul  Lamar


    To All,
    While we are addressing PRSU issue's, here is  another one. I'm
    mounting my prop extension and prop; In doing so I have  found
    that my prop tips move about 1". Is this too much back-lash?  Seems
    like I remember hearing that it should be around 1/4". Any  suggestions
    would be appreciated . Thanks!
    Frank Clementi

    Mine  moves about an inch as well. Next time I go to the hangar I will
    measure  it.

    Paul Lamar

    Paul,

    Tracy recently told me the backlash  should be between 3/8 and 5/8".

    Mark

    I'll go out today and see  what mine is.
    Frank, What gear box do you have? 2.17 or 2.85?

    Paul  Lamar


    doesn't the amount it moves depend on the length of the blade?

    What length blades are y'all using?

    Rich

    Yes but it is a minor factor. Most props are 68 to 72 inches in
 diameter.

    Paul Lamar


   FYI - I'm running a 76" 3-blade prop.

   Mark

   Yes but you have a variable pitch prop and a 350 HP p-port 3 rotor :)
   How much back lash?

   Paul Lamar

   Paul,

  Stand by...I'll be checking it on Friday when I'll be at the airport next.

  What are your thoughts on the 8 bolts that hold the ring gear to the
  housing?  They appear to be 1/4 - 28 bolts.

  Mark

  Do they hold the bulkhead that holds the ring gear to the housing ?  :)

  There are two schools of thought on that. One says you need a bit of slop
  in the ring
  gear and the other says mount it solid.

  I don't know if Tracy tried mounting it solid but that would be what I
  would try
  first. The sun gear and planet gears are inherently self aligning. It
  might take a
  sleeve to mount the ring gear solid.

  The bolts are not a problem. A 1/4 inch bolt will take a lot of shearing.
  The bulkhead made from powered metal is a bit scary however :)

  I would also do away with the spline and bolt the planet carrier to the
  prop shaft.

  Paul Lamar

  Paul,

 I measured the endplay on my psru today... 3/4" at prop tips.  I'll discuss
 with Tracy to see if he recommends any new parts.

 I also fabbed up some new steel lines for the OMP.  The old ones were
 leaking slightly around the crimp clamps.  I feel much better about using
 the OMP now.

 Mark

 OMP Oil Metering Pump.

 BTW Barry, you should drive over and see Mark. He is in Austin.
 It is only 500 miles. Out here on the left coast that is a piece of cake:)

 I'll be driving to Fl in a couple of weeks so I hope to stop in and see
 you guys.

 Paul Lamar

That's one hundred miles less than driving from Austin to El Paso.  Pretty
barren landscape out there in W. Texas.  Speed limits are 80 mph, so it
goes by fast.  More fun to fly though.

Mark


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