Subject: Long EZ Fuel System
From: rotaryeng
Date: 10/18/2012, 4:51 AM
To: AAAArotaryeng

  Hi All, It?s been a while since I?ve been on the newsletter between
        work and trying to make progress on the Long EZ.  Anyway, it?s
  time      for the Fuel system and I wanted to get feedback from the
  group on      my design.  I attached a PDF of my concept which
  utilizes 2      different sumps, 1 rear cockpit thigh support/fuel
  sump and a 2nd      sump in the hell Hole.  The reason for the added
  sumps is to try to      recover some of the fuel I will be losing
  due to installing Infinity      retractable gear.   Anyway, my
  assumption was a P-Ported 13B with a      TO4 turbo so the lines
  need to be able to keep that thirsty puppy      humming at WOT.  I
  guess it would make about 350hp at WOT. Anyway,      can you guys
  take a look and shoot holes and make recommendations.       I look
  at the fuel system and Engine installation design as the      most
  critical systems we develop so I want it to be right.

        Thanks

        Mike C.

  I'd put a fuel drain in the lowest part of each sump where lowest is
  when the ship is parked.

  I'd put the pumps in the last sump.

  I don't see provision for fuel return.

  tc

  --
  Thanks TC, cant believe I forgot the return line.  I decided to do
  away with the Hell hole sump, seems like I would be creating a lot
  of work for little gain.  I did add a fitting to the thigh sump so I
  could add an Aux Tank if it was ever needed.  Could just strap it
  into the GIB seat.  Anyway, I have a couple of questions about the
  fuel return.  Will it have enough pressure to overcome the head
  pressure in the sumps from the Strake tanks?  And the thigh sump is
  probably only 2-3 Gallons so should I be worried about hot fuel in
  the sump?  Or should I just return the fuel to the strakes?  If I
  return it to the strakes is there a chance I could empty the sump
  faster than the gravity fill line can return it to the sump?  Thanks
  again for all the help guys.  I attached an updated diagram, throw
arrows!

  Mike C.

  Paul
     I'm resending this because I never saw it posted, Might
  have gotten lost in the ether.

  Thanks

  Mike C.



  Now you are talking my language as an instrument tech (industrial).
Why use
cad plated carbon steel fittings. This is designated by the single S
prefix. I would use either SS (stainless) there is a a couple of
different stainless types available or alloy. Also a couple of options.
Use the SS ferrule sets.
With time the cadmium plating seems to let the nut stick to the fitting
and it takes some effort to break it loose. SS does not have the same
problem. Its problem lies with a lack of tolerance to cross threading.
Proper tightening of the fittings is important. Start with the nut just
finger tight on the fitting and then tighten 1 1/4 turns. Use a felt pen
to mark it to get it right.
  Also, I would use 1/2" return line to make sure there is no
restriction there.
  What is the method of connecting to the sumps. You show tube unions
(600-6)
with the tube coming out of the sump. Another fitting available is
SS-6-TA-1-?
i Left a question mark for the pipe thread size; 1/4,3/8, or 1/2"NPT.
These would be 4, 6, or 8 like AN designations. This would then allow
the use of the tube unions directly. A better option is SS-600-1-? tube
adapter. If you need a 90* then SS-600-2-?. There is also 45* available.
This would eliminate a possible leak source or two. You know every joint
will leak eventually.
  Swagelok has available a small catalogue that is about 6" x 3" and
about 3/8"
thick that lists a lot of this and explains the codes for it's fittings.
Also
pressure ratings for tubing sizes and materials.

Dale

Hi Dale
   Thanks for the info, I only chose the Steel because they were a lot
cheaper, I'll change to SS.  I will also increase the size of the return
line to 1/2".  My plan is to use Al tubing which will be floxed into the
sumps and Swagelok fittings to connect the lines toe the stub tubes in
the sump.  It seemed like a simple solution.  I did look at the Swagelok
fittings with NTP -600-2 on one end but thought if I used Al tubing I
could bend the tubes in the sump to the location (lowest point for the
fuel feed and highest point for the fuel supply and vent) that they
needed to be at.  Then flox them in place through the sump walls with a
stub tub protruding which will allow me to use a union to attach to the
rest of the supply lines and vents.  Now that I think about it I could
use a ss-600-2-8 for the return lines and a SS-600-2-12 for the Sump
feed and increase the feed line size to 3/4".  Then use the original
plan for the fuel pick up lines to the Andair valve.   Keep shooting
arrows,  I really want a bullet proof Fuel System.  No fuel = no thrust
= BAD DAY!

Thanks

Mike C.

I made all the suggested changes to the fuel system.  Here is the latest
design.  Still need to figure out the return...  To the sump or the
strakes?  Thanks for the help guys.

Mike C.
The way you have it drawn in the most recent diagram is not good. Your fuel
return from engine is going into both sumps, therefore you will never know
where all the fuel is going, and when the pump is off, the two sumps are
connected with a cross feed.

Andair makes a duplex valve, where if you draw from the left sump, you
return to the left sump, and ditto for the right. It has three positions :

Left
Right
Off

(no both)


Bill Schertz
KIS Cruiser #4045
N343BS
Phase one testing Completed


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