Subject: Charge Cooled Comeback?
From: rotaryeng
Date: 7/28/2013, 4:02 PM
To: AAA-rotaryeng



Paul,

What do you know about these?

What is Rotron Pressurised Cooling (RPC) system?

http://www.rotronuav.com/engines/rt-350rpc


This "patent" seems to be a variant or builds on the work of the Norton-Garside cooler bur makes it a closed loop if you will.

http://www.enterprise-europe-network.ec.europa.eu/src/matching/templates/completerec.cfm?BBS_ID=176296&org=0&back=true&is_external=0&valid=0

( Details below the break-line)

These are on top of the other efforts  ( Diamond ? ) etc are engaged in...

My best,
Anthony


The cooling fan requires HP reducing the net HP out.
Therefor the BSFC is around .52 rather than .47 in the oil cooled rotor Mazda.
Notice they don't mention the HP required by the cooling fan in the propaganda :)
From my book How to Cool Your Wankel


"However, for low-density fluids, such as gases, it is very easy to expend as much mechanical energy in overcoming friction power as is transferred as heat."
[What is being said here is HP is consumed by cooling drag. Since cooling drag can be as high as 30% of over all drag the HP could be as much as 30% of 200 HP or 60 HP. As you can see cooling drag becomes a very important issue.]
"And it should be remembered that in most thermal power systems mechanical energy is worth 4 to 10 times as much as its equivalent in heat."
[Here they are referring to the heat balance of most internal combustion engines that only derive about 25% to 10% of the heat energy in a gallon of fuel as mechanical HP.]

Paul Lamar


==================================================================
Description:

A UK SME has developed a “new generation” of Wankel type rotary engines using a patented Self-Pressurised-Air Rotor Cooling System (SPARCS). It has a wide range of applications including Unmanned Aerial Vehicles (UAV’s), Automotive Range Extenders and portable generators.

Existing rotary engines available on the market typically utilise either closed loop oil or forced air rotor cooling systems. Both of these existing systems have advantages and disadvantages.

Closed loop Oil Cooling

Advantages:
• Lower oil consumption
• Cleaner engine operation

Disadvantages:
• High complexity of engine due to oil sealing requirements
• Lower efficiency due to increased friction losses
• Increased engine weight

Forced air cooling

Advantages:
• Simple engine design / low complexity
• Higher power
• Lower engine weight

Disadvantages:
• Higher oil consumption
• Wet oil lost, dirty engine operation


This novel rotary engine utilises the SPRACS rotor cooling system and is designed to combine the advantages of both the forced air cooling and closed loop oil cooling systems while reducing or completely eliminating the disadvantages of both systems.

SPARCS:

The SPARCS system utilises self pressurising blow by air and gases from the combustion process which have escaped into the interior of the rotor working chambers via the rotors side seals. This pressurised air gas mixture is re-circulated in a completely closed circuit by means of a main shaft driven internal fan impellor. As it recirculates the air gas mixture passes through the engines rotor where it picks up heat before then being ducted through an integrated heat exchanger within the engines rotor housing. This intercooler rejects the heat into the engines rotor housing and ultimately the engines main liquid cooling system.
The key to the system is that the higher density of the pressurised air gas mixture enables higher levels heat removal from the engines rotor, this system is far more effective than any previous ambient air cooled systems even though the pressurised gases are at a much higher temperature than those in an unpressurised ambient air.

Having the intercooler integrated within the rotor housing also has the positive effect of heating the previously cold sections of the engine (induction port area) thereby raising the temperature of the incoming air and fuel mixture improving vaporisation and also helping balance the temperature in the full 360 degree circumference of the rotor housing. This improved temperature balance allows a more even axial thermal expansion of the engine to take place which in turn improves gas sealing at the axial ends of the apex seals, thus improving engine operational efficiency and reducing the work load of the seals improving their overall expected operational life.

As the SPARCS system is also totally sealed, oil loss to atmosphere is completely eliminated and oil supplied to the engine core is constantly recirculated lubricating all moving surfaces until eventually migrating past the apex seals, lubricating them before being finally burnt in the combustion process.

Because the oil in the engine core is re-circulated many times before finally being burnt, overall oil consumption is lower than most oil cooled rotary engine on the market and significantly better than any air cooled rotary engine currently in production. There is also no requirement for oil filters or an oil sump again reducing engine weight and required maintenance.

The combination of better thermal control, improved gas sealing, clean operation and reduced oil consumption in a simplified overall package that is also lighter than any oil cooled rotary engines really does give the SPARCS system the combined advantages of existing oil and air cooled rotary engines, while greatly reducing or eliminating the disadvantages found with both.

Innovations and advantages of the offer

SPARCS cooling system into their rotary engines has enabled a series of engine designs that will offer:

- High performance
- Efficiency
- Clean to operate (no wet oil loss)
- Thermally stable
- Long-life
- Low maintenance

Current and Potential Domain of Application

Applications include automotive range extenders, portable power generators, UAV propulsion units and aerospace APU’s


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