I have always worried that the high exhaust heat (1800F) of the rotary
would do the turbo compound version in.
In Hooker's "Not Much of An Engineer" book he mentions 1200 C for the
turbine blades. At first I thought he had made a serious error and it
was really 1200 F. No No! Not true. 1200 C!!!!!! Wow!!! This was 1970 no
less. 1200 C is on the order of 2200 F. At this temperature an AC piston
engines exhaust valves are long gone.
Quote: Page 183
As for the vital HP turbine, this again went well beyond the previous
state of the art. Derby ( RR) had been one of the pioneers of air cooled
turbine blades in the Conway bypass jet designed in the mid-1950s. All
Derby blades were forged in a Nimonic high nickel alloy, able to retain
adequate strength at about 900 C. In the Conway the peak gas temperature
was about 1,100°C, so the cooling air holes and passages inside the
blade had to keep the blade at least 200°C cooler than the surrounding
gas. In the RB21 I the gas was going to be at 1,250°C. This may not
sound a very big increase over 1,100, but the strength of the blade is
halved for every extra 25°C!
To make a blade at Derby (RR) the rough metal bar from which the blade
would be fashioned was first pierced by a large number of long but
small-diameter drilled holes. Just where these had to be was found by a
laborious process of trial and error, so that, after the rough blank had
been forged, the holes were all in the correct positions. To forge the
blade it was squeezed while almost white hot between two dies having the
correct shape to form the blade.
Finally the whole blade was machined all over to precisely the correct
size and profile. The price of each blade was inevitably very high, and
the whole process was an engineer's nightmare because microscopic
variations between the cooling air holes in successive blades meant that
the cooling would be uneven.
At Bristol we had abandoned forged blades soon after 1960. Instead we
cast our blades using the famous lost-wax process used 500 years earlier
- by da Vinci, for example - to produce precisely repeated sculptures.
Casting enabled us to use materials basically stronger than Nimonic
alloys, too hard to be forged or machined. We cast our blades to the
finish dimensions, with a mirror finish, without any machining apart
from precision grinding of the root. Cast blades proved to be much
stronger in tension than forged and machined blades, and despite their
brittleness and susceptibility to thermal stress we proved on the
Proteus that they are superior. On the Olympus 593 [Concorde engine] and
Pegasus [Harrier engine] we produced large numbers of eminently reliable
blades with radial air cooling passages operating at some 1,250°C, much
hotter than any production engine at Derby at that time.
End quote.
A turbo compound rotary is a piece of cake.
This book is a real education in aircraft engine design.
Paul Lamar
Very interesting information about turbines and turbine blades,
hard to find together without spending hours, now that Paul signs
in classical Greek Alphabet, one anecdote: 25% of Spaniards do
have the so called 'Greek foot' where the second toe is longer than
all the rest, the same as in the statues of classical Greece, my only
remaining doubt is if the women and men that are in the classical
Greek sculptures where someone real, or just of 'ideal' or 'imaginary'
beings, As far as I know, the people who built this culture (more than
60% of the inhabitants of Athens were 'slaves') left no genetic or
biological remains, just literature and lots of legends.
(I guess the search for 'Golden fleece' was some kind of an 'extreme
sportive event'. The Merino sheep have its name from a Berebere
tribe,
arriving to Iberian peninsula with the VIII century Arab invasion.
The contest for Greeks may have been going to where the Merino
tribes lived, in what is today Morocco and Atlas mountains, cut
a fleece from their sheep, and come back home with it, outwitting
the sheep's guardians)
Thanks for your attention, best regards. Salut
Jose Gros-Aymerich; Madrid, Spain
The merino sheep were the salvation of the early Australian shepherds
and they are still the basis for Australian fleece.
Peter Duffecy
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