Subject: Powersports aviation engine
From: paul
Date: 4/13/2015, 9:33 PM
To: AAA-rotaryengine



Paul, just curious if I might be able to speak with you  regarding the
powersports aviation re215 rotary engine? Respectively,  Scott
ingoldsby


Can we do it by email?

Paul  Lamar


Sure, I just wanted to know your thoughts on the fwf package?  I have
aquired a new one and just looking for any advice, do and don't s etc
pertaining to this package.  I am very intrigued by what I have read
so far.

Scott ingoldsby

Send us some pictures Scott and  I will try to identify the engine.

Paul Lamar

I do know that it  is the powersports aviation re 215 rotary engine.
Just not much info on  them out there...

Scott ingoldsby

From whom did you buy itfrom?  Did you buy the air plane shown in
the
pictures as  well? If so the cooling system shown did not ever work
well. It violated  K&W rules as outlined in my book "How to Cool Your
Wankel". The book  was written partially due to the trouble the new
Power Sport company had  trying to cool it.

The 215 refers to the HP. It is lower than what we  obtain today due
to two reason. The gear box ratio is lower limiting the  RPM to 6200
and the intake tubes are smaller in diameter.

Here is a  HP comparison chart.

We have a lot of info on this engine. It is a  second Power Sport
company engine. Not built by Everett Hatch and Steve  Beckham.

Paul Lamar


Paul, I bought the whole package.   I wanted to use this engine as I
am quite impressed with it as well as it  being a rare find. I will
order a copy of your book and would love to have  input to a solution
to the cooling problem if there is one. I am looking  forward to
getting the plane in the air,  however I definitely want it  trouble
free if possible

Scott ingoldsby

You can get the book  from http://www.rotarpower.com/

Move the rad under the engine or on the  cool right side.

As in this Glastar 3D.


Paul Lamar

No  I is a vans rv8 also has the James cowl with bottom duct.

Scott  ingoldsby


Is this the cowl?

Do you own one of these air  planes?

Paul Lamar


That appears to be it, my plane is not  quite finished yet. I am new
to the vans and rotary world! I currently own  a saratoga

Scott ingoldsby

Do you have the RV8 cowl or the James  cowl?

Paul Lamar

It has the James cowl.


Scott  ingoldsby

So it probably came from the crashed rotary powered RV8. The  one that
ostensibly crashed due to a failed ignition switch.

It had  the radiator mounted against the firewall. That goes against
logic and  reason.  The air must travel down under the engine and make
a 180  degree and go up through the core between core and firewall and
then  forward.

The core  "see's" all the heat radiated from the engine.  Then the hot
air must flow down around the inlet duct and out the bottom of  the
cowl.

A totally illogical arrangement.

It can be fixed by  mounting the rad horizontally under the engine and
using a Kays &  London wedge diffuser between the core and the hot
engine. This isolates  the hot engine and exhaust from  the rad. A one
degree F increase in  cooling air temp results in a 1% reduction in
cooling.

BTW Please  Magniflux the pinion gear in the gear box as it has failed
at least  once.

Paul Lamar



Paul, the engine has been factory  rebuilt to zero time, it could be
the one that was in the crash. Was the  ignition problem corrected. do
you happen to know the serial number of the  engine that was involved
in the crash? Scott ingoldsby

That is  strange. The Mazda factory never sold P-port engines like
that. I find that  hard to believe.

I was lead to believe it was an off the shelf after  market ignition
switch. When the switch failed the engine stopped because  there was
no 12 volts going to the engine.

No I do not have the  serial number.



Paul Lamar


Hi Scott,

It is  great to see someone taking on that project, and it seems you are
doing it  for all the right reasons.  I will add my 2 cents to your
discussion  with Paul.

I absolutely agree with Paul that mounting the radiator up  against the
firewall had a very low chance of success.  However, that  does not mean
that the rotary is difficult to cool.  Once you provide  plenty of air to a
radiator of sufficient size then cooling comes quite  easily.  I rarely get
my coolant temp was high as 180 (hot day  climbouts), usually it is less
than 160.  Cooling the oil in the  rotary also deserves significant
attention because 1/3 of the rotary's heat  rejection comes through the
oil.  But again, it is not rocket  science.  An adequately sized cooler with
adequate air flow and again  it is no problem.  Paul's book will help define
'adequate'.

I  also agree with Paul that an underslung radiator makes the most sense,
but  many have had good success using the stock inlets for coolant and
installing the oil cooler underneath the engine.

I would not  worry too much about radiated heat from the engine if you
system is  otherwise adequate.  My radiator is mounted under the engine
right  below the hot oil pan (absorbing lots of radiant heat without batting
an  eye).  Air flows up through the radiator, then helps cool the oil in
the
pan and everything else under the cowl that tends to get  hot.

Welcome to the list and good luck!

David  Leonard

Turbo Rotary RV-6 N4VY
http://N4VY.RotaryRoster.net  <http://n4vy.rotaryroster.net/>
http://RotaryRoster.net  <http://rotaryroster.net/>

Its not the oil pan. It is the blood  red exhaust :-)

Paul Lamar




Dave, I appreciate the  input from you as well, I will take all advice
from you senior
rotary  engine guys as I am new to this type of engine. I am  very
mechanically
inclined as well as have my own fiberglass production  facility.
Modifying a cowl is no issue to Me if  necessary

Has anyone ever wrapped the exhaust?
Works wonders on our can am sidexsides

Scott  Ingoldsby

Definitely not recommended. The exhaust in a rotary is up to  1800 F .
This was the partial cause of exhaust pipe failure and a crash. These
pipes were wrapped.

You want to cool the exhaust.

Paul  Lamar



By all means, put the oil cooler and radiator under the  fuselage. I 've
never had my oil or
coolant over 205 degrees, and  usually run around 180 for both. I have a
stock oil cooler,
and a 2x18x  13  aluminium radiator on an RV-4.

Brian Trubee

No mistake.  Brian's rad is literally under the fuselage.
A sophisticated quick and  simple. You see that in the How to Cool, Your
Wankel  book.

Paul Lamar

One of the most important features in this picture is the flex joints in
each header run. All headers squirm about with power changes. Welding in the
collector solid as is common in automobiles provides a load point that is
often  unnoticed. This installation is far more unlikely to crack a header
pipe.

Lynn E. Hanover

I will not be at Sun n Fun Lynn. It is up to you :)

Paul Lamar

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