Centrifugal force of a rotating object is MVVR. Where V is the
velocity, and R the radius and M is mass.
This means that unless C.G. is matched exactly, it is impossible to
ballance the engine at different speed.
Fortunately, I think the C.G. Of the rotor travels in a circle.
Therefore it is van be balanced by a weight at the C.G. path of the
rotor. The same goes for the imbalance of the eshaft.
Since counter weight is located only at the end of the engine, I
think you will get from limited twisting on the shaft.
That's IMHO. No guarantee on accuracy.
Henry Nee
Hi,
Can you please explain the problem and solution of balancing when
using a cut down e-shaft with single rotor 1/2 Mazda 13b engine.
Regards Zahid
Balance is controlled by these equations. The Wankel is not just
statically balanced but dynamically balanced as well.
In a single rotor engine the counterbalance weights must provide a
STATIC balance for the e-shaft eccentric and its rotor and must also
account for the DYNAMIC wobble caused because the static counter
weights are not located at the mechanical centres of the rotor and
the eccentric. It is impossible to do this.
They must be mathematically sized relative to their lateral position
from the rotor and eccentric centre line.
Paul Lamar
the Tracy ISO is physically attached to the flywheel. Does that need
to be brought in to balance equation as extra mass to mF (front
counter weight) or mR (mass Rear Counterweight)?
Regards Zahid
The rear counter weight is hiding behind the ISO.
Paul Lamar
Here is how I solved some of the balancing issues. There are a whole
lot of issues interacting when building a new engine configuration.
Weight control influences almost everything. A single rotor engine
certainly requires a considerable flywheel, if one wants the idle
speed somewhere below 3000 RPM. I integrated the rear balance weight
in the flywheel (picture). The front balance weight I modified with
tungsten inserts before dynamic balancing. I ended up with a clean
rotating setup. My engine is based on 12A rotor and housing, so I do
not have any direct comparison to 13B size parts. FWIW.
Richard Sohn N2071U
http://www.fairpoint.net/~res12/home.html
Hi Richard, I have read some postings where some have machined a
single rotor eccentric shaft from a 2 rotor unit. Paul mentions the
shaft needs to be hardened after machining. Could you give a
overview of the process you used to build your shaft ?
Thanks, Steve Carlisle
Here is what I did.
On the first e-shaft I concerted, I left the oil pump side of the
shaft with the front lobe unchanged. After machining the rear end of
the shaft to my mods, I only had one bearing surface to create. I
picked an inner ring of a INA needle bearing with an outer diameter
the same as the original MAZDA bearing, and pressed it on the shaft.
As it turned out, it was a solution, which never failed during all
the ground testing of the first engine I build, with a run time of
around 50hrs. I did not consider this a solution for a final,
flyable configuration. The solution I have in the engine now is a
case hardened bearing section. The biggest problem was finding
someone for the case hardening and grinding who was willing to do it
for and affordable cost. FWIW
Richard Sohn N2071U
http://www.fairpoint.net/~res12/home.html
I misunderstood the last email by Richard Sohn. He was referring to
case hardening process for e shaft . I thought he was referring to
case hardening for bearing. So please do not publish my last email.
Zahid Rahman
I am thinking, since the rotor rotates at one third the speed of the
esfaft. One needs a 3:1 reduction gear on the counter weight to
matched the rotor's rotation speed.
Corrections welcome!
Henry Nee
I'm not sure at all, but you have to compensate for the weight that
is centered in the shaft eccentric, and this rotates at shaft speed.
Or not? Thanks. Best regards. Salut † Jose Gros-Aymerich Madrid,
Spain
Yes, I believe you need two counter weights. One rotates at reduced
speed to balance the rotor, and a second one in same speed with the
eshaft.
That's why two rotors is much better balanced.
Henry Nee
Twin rotor engines comes balanced from the mazda factory with counter
weight on one end and flywheel on the other. However when using single
rotor the counter weight from the factory is out of balance especially with
the shorter e-shaft. So for these two reasons (single rotor, shorter
e-shaft) you will have to make modifications to counter weight and or
flywheel. Most likely lighter flywheel.
Zahid Rahman
The two rotors weigh about 9.7 plus pounds and provide considerable
flywheel effect on their own. In a single rotor
there needs to be a flywheel with enough mass to at least partially replace
the flywheel effect of the missing rotor. The distance from the center of
the rotor to the center of the counter balance determines the amount of
mass required to get a perfect balance. In an ideal engine both counter
weights would be the same distance from the center of the rotor and of
the same
weight. In no way is perfect required as pure rotary motion is
involved. The
offset or different distances from the rotor center of the counter
balance
mass induces the "wiggle" actually called a "rocking couple" ., So, Mr,
Sohn's solution is elegant more than sufficient. All of the weight of the
eccentric bearing offset and the rotor weight, plus a tiny amount for a
rotor
full of foamed oil needs to be accounted for by the counterweights.
Both counter weights are firmly affixed to the shaft. The problem is
complex in theory and rather simple in execution.
Lynn E. Hanover
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