Subject: Aluminum pieces
From: "rotaryeng@earthlink.net" <rotaryeng@earthlink.net>
Date: 4/14/2016, 10:15 PM
To: A10-me-earthlink


  Yes! Those are just the renderings. Pick out what you want and I will
  send the IGES.

  Paul Lamar

Hi Paul,
I think those AL housings appeared while I was away.
Could you send me some detail of the wear plates and the Al housings; an
AL center hsg would sure cut some weight out of the total engine weight.
I have a friend who has just retired from his engineering business and
has kept a lot of his machine tools so I have access to CNC mills, wire
cutters and lathes.
Rs,
Dave McC in Perth


Do you have access to Rhino 3D drawing program? There is no such thing
as a 3 view drawings with dimensions these days. Everything is done with
IGES files. The dimensions are hidden.

The wear plates can be made in at least two ways. A stock cast iron end
housing can be cut down or a new one made of of hard 4130 sheet laser cut
and then chrome plated like the stock rotor housing.

Too bad Australia is so big. Neal Unger in Parkes NSW is doing a lot of
the same things. Neal has a p-ported-13B powered Glastar flying.
Neal is also president of the Sport Aircraft Ass. of Australia. SAAA.COM
You guys should work together. Oz is in real need of a one rotor
all aluminium LSA engine as the Jabiru is struggling.

http://www.aviationsafetymagazine.com/airplane/LSA-Engine-Safety.html

I'll send you Neal's email address by private email.

Paul Lamar


Paul et al,

I have what is probably a basic question.

I have often read that a propeller induces adverse vibrations into a drive train and that a belt driven PSRU is the way to isolate those vibrations from the rest of the components and engine in general while allowing the propeller and engine to each operate in their most effective rpm range. Yet I also see a lot of planetary (and other?) gear drive units, especially in the information shared here, that would seem likely to transmit those propeller vibrations. So in the applications being discussed here how is a direct drive permissible? Is it because the aircraft (e.g. the time to climb) are limited purpose and limited life and thus not likely to be adversely affected in the time they are operational?

Just curious and hoping to understand better. Thanks for any responses!

Brad Chubb

The planetary was universally used in aircraft engines for years. Only in WW II
was a spur gear used in the water cooled V12's. All the radials had planetary
gear box's including the largest aircraft engine ever made in quantity. That was
the P&W R 4360 Wasp Major. It had 18 planet gears. The latests in large P&W turbo fan
engines for airliners is a planetary gear box that is 98% efficient.

Direct drive requires a
lot of displacement for a limited amount of HP. The 2 rotor rotary engine is small
displacement as aircraft engine go at 160 cubic inches. However the time
to climb engine is a record amount of HP (650)  for it's weight of under 250 pounds
with gear box.

BTW The rotary is also a record amount of HP per cubic inch
of displacement at 4 HP per cubic inch. The former record holder was
the Offenhouser race engine at 3 HP per cubic inch.

The TTC record holder
Grumman Bearcat had 2 pounds per HP to lift while our TTC aircraft (Vans RV4
basically)  only has 1.5 pounds per HP to lift. Weight per HP is the
name of the game in high climb performance. Ask any truck driver :-)

We are about done with the installation and we are waiting until Dan Gray
gets back from vacation to test run the engine on the aircraft.

Paul Lamar

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