Subject: The correct flywheel for RX8
From: paul lamar
Date: 9/9/2016, 6:12 PM
To: A10-Me-Earthlink


 Hello Paul, Can you tell me which flywheel is the correct one to fit
 to a RX8 engine. I have removed the manual flywheel. Do I need a
 balance section from the automatic engine as well as the flywheel.
 Your help is appreciated . Regards

 Mark Dillar

 You need an RX8 automatic transmission flex plate and counter
 weight. Don't use Tracy's flex coupling. It over stresses the flex
 plate and may cause it to crack. Of course you can buy an after
 market expensive chrome molly steel flex plate/flywheel. That is what
 Dave Leonard did.

 Or use one of our couplings like the one used on the TTC engine.

 I have some water jet cut parts left  for the steel version. Weld it
 your self.

 Paul Lamar

 Thank you Paul, It's early days for me working on the Mazda so I
 shall start the search for the flex plate and counter weight. I shall
 hold on the coupling but will go back through the emails to see the
 pictures of the ttc coupler Thank you for the information that I do
 get from your News Letter and I hope you don't mind if I should
 forward further questions to you

 Mark Dillar

 I sent pictures of the TTC coupling. Did you see the aluminum
 version? That was the TTC coupling. If you are using a cell phone
 they sometimes are limited to the number of pictures they will
 download.

 The TTC coupling could be half the length for an ordinary two rotor.
 The diameter would be the same as it picks up the six high strength
 bolts in the counter weight.

 The stock E-shaft and counter weight are way over designed for a 250
 HP normally aspirated p-port 2 rotor. I suspect 1500 HP would be no
 problem. The three and four rotor turbo's are using the same parts.

 Here are some more pictures of the TTC coupling. The flex plate shown
 is an after market aluminum version.

 Paul Lamar



 Got them thanks Paul. Both the plate and the coupling are really
 nice. Looking back , a coupling like your steel coupling would be
 ideal for my requirements Is the rubber available easily?

 Mark Dillar


 It is in the states from McMaster Carr.

 I can mail you a block to the UK if necessary. It is easily cut with
 a band saw or hack saw. It can also be drilled to soften it.

 Here is a scr capture from McMaster.



 Paul Lamar


 How much would I be looking at, in round figures, for you to send me
 the water jet cut parts and the silicone Paul?

 Mark Dillar

 I am not sure about the postage. The parts and the silicon would be
 $50 US cash in the mail. I have enough silicon left over from the
 TTC project so no Macmaster Carr $50. I'll get back to you on the
 postage cost.

 I redesigned it in metric so you can get the rest of the parts in
 the UK. The Formula 1 constructors must have a bunch of metal
 suppliers that they use.

 Do you know my rotary engine  friend Eamon Hurley in Coventry. Is he
 he still alive?

 He stepped off his rotary powered bike at 175 MPH and lived to tell
 about it years ago  He can help you a lot.

 What are you going to use for a gear box?

 Do you have 3D drawing software?


 Paul Lamar


 Hello Paul, That sounds like the best option to get me forward on
 the coupler. If you let me know on postage and how it is best to pay.
 Do you use Pay Pal ? I read where you recommended your friend Eamon
 Hurley sometime ago and I jotted down his details (Arbury Avenue
 etc) . He is pretty much due east of me when I am at home. I didn't
 want to impose on him until I had a particular problem that I
 couldn't overcome otherwise.

 Strange that he should want to abandon his bike when at full chat. I
 would have thought he would have been enjoying it to much to call it
 quits. I stepped off a train once as a young lad when it failed to
 make a full stop at the station I wished to depart at ( a station in
 Sydney) and I made a rather heavy and ungraceful landing.
 Fortunately only the conductor and I witnessed it as it was in the
 small hours of the morning. My landing was softened by a copious
 quantity of Aussies best nectar so nothing really hurt until the next
 day and I was able to give the conductor a good piece of my mind
 about stopping his train where I wanted it stopped or something to
 that slurred effect. Anyway I hope your friend has healed well from
 his moment of embarrassment .

 No I don't have any 3d drawing capability. Computers and electronics
 I have never grasped with both hands. I've got a good, well
 sharpened pencil. My imagination also seems to work well in 3d.

 Haven't got as far as the psru yet. I do have some about but most are
 for lower power requirements. I have the psru from a Thielert diesel
 as used by Diamond aircraft and fitted to some Cessna 172's but it is
 1.7 :1 if I recall correctly . I am keeping it in mind as it could
 run a constant speed prop and I did pick up a MT composite two blade
 that may or may not be of any use. Perhaps the ratio of that psru is
 not enough to take advantage of ultimate Mazda hp but I only need in
 the region of 130hp initially. Like everyone else weight is a big
 concern and I don't know if I can keep the weight down enough for
 this project.

 Mark Dillner

 The bike went into handle bar extreme shake mode

 Forget 1.7 for a rotary. It needs to be at least 3.1. The Thielert
 box is heavy and designed for an inline piston engine. It also fails
 when powered by a diesel

 The rotary is so powerful you don't need a constant speed prop. Just
 set the pitch for best cruise. A ground adjustable is great.

 Go to any auto tx repair shop in the UK and ask to see any used parts
 from a rear drive small truck or large car. You are looking for a
 rear planet carrier  with the sun gear and ring gear. The sun gear
 diameter should be half the ring gear diameter or there about. The
 cost should be less than about $200 US or the equivalent in pounds.
 If the parts are in bad shape you can always oder new ones from the
 tx shop.

 Take some pictures with your cell phone and send me the model number
 and car or truck name it came out of.  I'll get back to you with a
 design. Hurley engineering can help you if you say it is for a
 rotary powered boat or airplane. They have all the machine tools
 needed. Then they sell it to others in the UK. Or you can buy one
 from Neil in Oz.

 I don't do pay pal but if you go to Lamarinstruments.com you can
 make a contribution to the TTC project with a credit card.

 -----------------------------------------------------------------------------------------

  Here are a couple more 3D's.

 Paul Lamar

 Along with the counter weight that's what I need next

 Cheers

 Mark Dillner

 Hurley should be able to help you there.


 Paul Lamar


 Paul, did I read way back that an RX7 flexplate could be used on the
 RX8 and if so could the counter balance of the RX7 be used also?
 Mark Dillner

 The flex plate is probably OK. There is new casting technology in the
 RX8 rotors so they are probably lighter therefore an RX7 counter
 weight may not be balanced. You might have to have  the engine
 rebalanced by Hurley Engineering.

 I'll send this to Dave Lemon at Mazdatrix. He will know.

 Mark is in the UK Dave.


 Paul Lamar


 I tried to make a donation regarding the silicon and coupler just
 now but card details don't seem to match up Paul. Firstly I am
 attempting to use a debit card. Not had a credit card for many many
 years now. Also I don't know what the CVV or Zip details are. Can you
 help? Mark Mark Dillner

 Yes I remembered that after I suggested it. It does not work
 overseas if your postal code contains characters like M, X, B, ext.
 The postal code must be 6 numbers. In OZ and NZ one can add zeros in
 front of your regular postal code to make up the difference.

 We will fix that eventually. My website Guru is on vacation and won't
 get a chance for a couple of weeks to work on it. It is a matter of
 changing the financial institution that verify's credit cards.

 If you have an international airport nearby they can change
 currencies. Not all banks in the US or over seas will do that. More
 banks overseas will do that where US tourist can be found

 Then mail it to;

 Paul Lamar 830 East Santa Maria Street Suite 303 <<<<<<<<<<<<<<< Very
 important Santa Paula Calfornia 93060


 Paul Lamar

 Perhaps my bank can provide an international money order that you
 could cash at your bank . I will try asking them when I get back from
 work next week. So I can make sure that I cover postage and donation
 as well. ( you were saying the coupler parts and silicone block would
 be $50 ?) I can make sure its enough all in one go Mark Dillner

 OK Mark Thanks

 Paul Lamar



 Paul you may recall my RX8 engine was built by Bruce Turrentine and I
 have Tracy's 3.12 redrive with its standard components, including the
 automatic engine flex plate.

 Based on the above, I'm assume it would be wise to replace Tracy's
 couplings and/or change the flex plate?   I searched the Internet and
 did not find any aftermarket flex plates for an automatic, although
 there are many clutch plate / flywheel versions available.

Do you have any specific recommendations other than in this thread?

BTW, I'm still working on the cooling system options for my GG. While searching for small and thin radiators, I found some of the racing motorcycle radiators are curved, and might give additional options provided I can achieve enough surface area and volume.

Scott Gettings

There is nothing wrong with the flex plate doing its job of starting
the engine. Just don't bolt anything to it. The car is not subjected to the gyro
forces an aircraft experiences.

The main six bolts that hold the flex plate and the coupling are .385 inch
in diameter. Ten millimeters. They are more than strong enough to handle
about 1000 HP.

Here is the light weight steel flywheel Dave Leonard settled on. It is forged chrome molly or
something cannon prof like that I think it is an Exidy brand from Mazdatrix.


Don't worry about the flex plate.

That motorcycle radiator might work in a counter flow configuration.
Send me the dimensions and pictures.

Did you make a final decision on where you want to place the rad cores?

I still think the cooling scoop in the canopy and rad cores mounted on the back panel
 is the best bet. It turns a aerodynamic  problem into a cooling advantage.

I would be the first aircraft with a engine cooling scoop in the canopy

I would also allow streaming lining  the engine better.

 Paul Lamar

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