Subject: Keep It Simple Stupid 12 c
From: paul lamar
Date: 11/12/2017, 6:19 PM
To: A10-Me-Earthlink

104 12




       My objection to all EFI's on the market is; I am not sure what they will do in some unforeseen scenario. In an aircraft it is a life or death environment.  What goes up MUST come down.


       The flooding of all new RX8's is a good example.
       Ford was involved with Mazda then and Ford extensively tests all new vehicles. They missed it. They also missed it on the apex seal oil injection.

       I don't begin to know what some bodies EFI is going to do under all circumstances.  Even if I had total access to the source code.
       If it was written in C it would be Greek to me anyway as it takes years to learn C. With most EFI's the source code is secret anyway.

       I suspect this is the reason the FAA refuses to certify EFI and they do have the source code.

       I have written my share of complex software in assembly language and it is near impossible to predict all possible situations or scenarios.
       At least In assembly you know exactly what every instruction is going to do.
       In any high level language you do not. BASIC however is much much easier to learn than C.

       That is why I suggest one Maximite per injector.  It is as simple as possible and highly redundant. Same goes for the throttle pot and a 555.
       If you want engine parameter recording and or instrument panel display use a separate Maximite and software. If there is a bug in that no big deal.

       If there is a bug in your EFI software that is a big deal. Megasquirt is not widely used in aircraft. That is true for all after market EFI's with the exception of Tracy's. Tracy had his share of unforeseen problems as well. They called it glider time :-) He wrote it in assembly language so he knew far more about it than anybody using it. He did not release the source code until recently and believe me it was very complicated. About half just to control the ignition.

       I used to be a fan of Megasquirt back when they published the source code in Motorola 6800 assembly language. The 6800 was simpler than the
       6502 I used so I could at least understand what they were trying to do.
       They now use C.

       That is fundamentally why we fly the Motec TTC at Oxnard airport.
       If the engine quits we are always near enough to the air port to dead stick it in.


       Paul Lamar


       Hi Paul,
            I cannot understand why anyone would want to go through all this
       B.S. for EFI when a simple mechanical throttle body is just as good with
       MANUAL control of leaning (Ellison or Rotec) I had an Ellison in my
       previous Long EZ for EIGHTEEN YEARS ! It NEVER gave me any trouble and
       was the most economical device ever. When I took off the original
       antiquated carb (M.S.) the improvement was amazing, more power, better
       economy etc. It appeared to be extremely resistant to carb icing as I
       tried to get it to ice up on known icing days, it wouldn't ice up!
            Cheers Chris Hoskins.

       I think you will need two if your looking for 250 HP.

       Paul Lamar

       Hi Paul,
           I have a rotec TBI 48-4/5. The guys at the factory tell me it is good for 300HP easily.
           Chris Hoskins


           A rotec or a bendix rsa-10 or airflow performance or any of those would be great up to 300hp naturally aspirated and turbocharged much higher,  but then you still have the electronic ignition system. I know little about rotarys and don't know what's the most reliable but the mid 80s ignition seems ok from what I can see, so maybe a rs-10 and mid 80s distributor and back up battery.

           Although my thought is if you don't have a magneto and need electronics for spark, then you might as well go all the way with efi, you can run redundant systems 2 computers and 2 sensors for every sensor, 2 fuel pumps,  back up alternator preferably driven off somewhere else maybe a stator in the psru, good back up batteries and indicators.

         EFII (ef double i) does that for lycoming and other applications right now and instead of a mag check you switch between computer a and b for your run up and take off on all computer and sensors and if there's a sensor or computer failure it runs off the other automatically.  From what I hear they are very successful.

            Like you basically said it can be very dangerous,  if not done properly.  If you look at ntsb reports or read the forums auto engine conversions have a much much higher failure rate than aircraft engines in experimental aircraft, but if you read into it, it is almost never the engine or the actual  efi electronics itself it seems more often than anything its the loss of electrical power, battery or alternator and then subsequent loss of engine power. They don't catch the loss of electrical power in time or don't have good enough warnings indicators and back up power systems. So i think that's the first place to start from a reliability standpoint, as Paul has experienced with the TTC a lot of ignition systems are very sensitive to low voltage, injectors and fuel pumps too.

   It can be done though and be done safely,  lycoming and continental are both making single lever efi systems. I would feel pretty confident with back up systems, mechanical is defiantly not immune to failure either I had to put the rv6 down twice this year with a low time io-360 in it once a new mag destroyed itself in the air and the other for a plugged injector both times we got down fine but it was running extremely rough.
   Thanks, Jacob Sturgis

   As far as I know Lycoming does not sell and EFI equipped engine.

   What airport are you located on Jacob?

   Paul Lamar

Here is a thought on ignitions. One ferrous knob on the flex plate or flywheel. Two pickups 180° apart to coincide with TDC for each rotor. Two GM HEI modules, one for each rotor and two waste spark coils. You could use 4 pickups and modules to fire four coils for redundency. Inexpensive and light.

Dale Davies

Dale, add your add your questions or comments  at the end of the thread. Not the begging.
I going to enforce that rule. If people don't do that it will not be forwarded.
My ISP changed the rules.

Paul Lamar

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