Subject: Gill aircraft batteries 12 b7
From: paul lamar
Date: 4/4/2018, 3:51 PM
To: A10-Me-Earthlink


    12 b7

    I have a Gill  G-35 in the C182

    I took it out and checked the battery voltage. It was down below 4.5 volts.

    Aircraft Spruce wants $231 dollars for a new one.

    The acid level was a little below the top of the plates.

    I added a little water to each cell.

    I hooked up the battery charger and very little current flowed. I left it charging
    for 18 hours. Voltage is now over 12 volts and charging current is 10 amps.

    I was blown away. That battery sat around for years.

    I'll learn more when I start the engine with it.


    Paul Lamar

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    Well I hooked everything up including my 200 amp battery charger. It puts out 200 amp
    to aid in starting so it claims. It works on the TTC engine.

    In this case the O-470 engine turned over very slowly while the pre oiler was
    running. The Gill measured over 12 volts just before I tried to turn the engine over.

    No question of starting.

    It could be a lead acid battery that measures the correct voltage
    will not put   out the current. I don't know of this and never heard
    about it.

    Looks like I will need to buy a 12 volt battery from Walmart and see how that does.
    The prop rotation was so slow I could have turned it by hand.

    After this was all over I checked the Gill battery again and it was over 12 Volts. I
    am a bit mystified.

    Paul Lamar


    My Gill did the same thing, showed over 12 volts but failed on delivering any amps, I
    used to have to hand prop the Pacer, once you replace it your worries will go away. I
    also bought an el cheapo cigarette lighter volt/ammeter on Amazon to see how the new
    battery does, and it confirmed no voltage regulator issues and normal current draw
    for everything except the landing light on my Pacer, so there's a wiring issue on
    that circuit that I will fix when I next have time


    Alex Molteno

    Paul,

    I’ve found that my deep cycle trolling motor batteries would only last about two years.

    I also discovered that if I use a small charger called a “Battery Minder” the
    interval would increase to about six years. It will usually charge a battery back to
    12 V within 24 hours if everything is healthy. At that time it starts blinking
    showing that it is using a pulse charge that supposedly destroys the sulfurdatian on
    the plates. It was on special for about $39 at Northern Tool? Works great for me.
    Barry Bordes

      I have frequently seen batteries that will display their appropriate
      resting Voltage level, but failed to produce their rated amp hours.
      This usually first manifests by slow starting.  For 12 V batteries, the
      local auto parts place can easily test this function.

      I have used the batteryminder device for over 10 years, which seems to
      add at least one or two years to the life of aircraft batteries.

      Scott Gettings



    My inlaw put  30 AH Li-ion battery into his Toyota mini VAN. Weights less than three
    pounds. It has build in safety to prevent damage from full discharge.

    In my mind much cheaper and safer than a old lead acid battery.

    Henry Nee

    We had something like that in the TTC for awhile and then it shorted I think.
    Little tiny thing.  Dan is a electric fan. He has a Tesla.

    We were using my 200 amp
    battery charger to get it started. That worked for a couple of months.
    Then for some strange reason
    the engine turned over but it would not start. Turned out the Li-ion shorted and
    dragged down the 200 amp charger voltage so the Motec would not work any more.

    Kind of opposite to a sulfated lead acid battery.

    Took us a couple of weeks to figure that out.
    Took out the Li ion and put the lead acid back in.
    Now it is starting  again.

    They are a bit weird and unpredictable :-)

    BTW if your battery gets warm when you charge it that is a clue that it is sulfated
    and you need the Harbor Freight charger.

    Paul Lamar


    Paul, and group
    Two battery items. First, a lead acid battery will warm any time you charge it. In
    good shape it will warm less, but that alone isn't an indication of sulfation.  It
    can also be an indication that you are charging the battery to fast. Kawasaki
    motorcycles devotes some time to battery maintenance in all their technical training
    classes. Yuasa sends them the information.

    Slower is always better when it comes to charging. The Viking charger Paul mentions
    is excellent, as is the "Battery Tender" which is sold at Walmart for about the same
    price. Both have a float mode that put a minimum maintance charge on battery while
    drawing miliamps. Occasional use machines like planes or motorcycles can be left
    hooked up and will always be ready when you want to start them.



      Second, beware of the Li-ion battery for aircraft. It is enticing since it is so
    much liter and smaller. However recently we had a program at the Livermore CA EAA
    chapter 663. Since the chapter is in the shadow of Laurence Livermore Labs they have
    a high percentage of highly tech-savvy members. One invited a pioneer in the Li-ion
    battery field to do a talk for one of the meetings. His comment, "I would never run a
    Li-ion battery in my own plane."


    The reasons are that if the battery ever internally shorts, which is the primary
    means of failure in these batteries they will catch fire and release a VERY TOXIC
    gas. If  you have the resources of Boeing you can build a successful containment so
    the plane won't be harmed. In a small scale single battery use you could do it too,
    but you would lose all weight advantages you used the battery for in the first place.
    He also commented that this could happen with the battery at rest while minimally
    discharging.


    The technology has improved enough that it is now fairly rare for one to just fire
    up, but it still can and does sometimes happen. If you decide the risk is acceptable
    the best thing you can do is to keep the charge above 30% at all times with 30-90%
    being ideal. He gave us the quick lodown on the reason the Samsung Note 7's were
    catching fire , He said that after reviewing the specs he would have predicted it. He
    also said Apple bought their batteries from one of the best, read safest,
    manufacturers although he uses an android phone. All just offered as cautionary
    information not as absolutes.

    Bill Jepson

    An aviation supplier down here in South Africa was selling a Battery Minder
    charger/maintainer and I purchased one. However it had a note stating that it was not
    suitable for aircraft batteries. I notice on the Battery Minder website that they do
    make an aviation specific one ($240!) and that normal chargers will damage aviation
    batteries. They actually have some "technical jargon" as to why. Not being an expert
    in the electronics field, does this make sense or is it just a case of "bulldust
    baffles brains"?

    Pierluigi Ferro


Pier (if I may),
I don't have any idea why the charger wouldn't work. Note that the product I mentioned is a "BATTERY TENDER" not a battery minder. I don't know if they are the same product. The Viking from Harbor freight would also be good. I note that there is a different version of the Viking suggested for Li-ion batteries, but not for AGM or other versions of lead acid batteries. The arguement sounds like baloney to me. Just be sure the charger doesn't charge at more than about 2 amps and you should be fine.
Bill Jepson

We have two people that have tested the Harbor Freight Viking on aircraft batteries.
Me and the Kitplanes guy. It worked for both of us.
You are on your own with other brands.

Paul Lamar

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