Subject: lexplate solution 12 g
From: paul lamar
Date: 11/22/2018, 9:02 AM
To: A10-Me-Earthlink






 13 g

 Paul, Is there a documented solution to replace the flexplate with a
 more substantial unit to avoid disintegration or cracking?

 Thanks Joe Berki


 Well some of people have used a steel flywheel. Dave Leonard as I
 recall.

 The best solution is use the stock plate with a rubber coupling.


 Paul Lamar


 Paul did you get a chance to publish the final CAD drawings and
 files for the coupling?  I might have missed it if so.

 Thanks.

 Scott Gettings


 We have three designs. Which one do you like.?


 Paul

 Which ever one would be the most practical to build in a local
 machine shop based on the CAD drawings, and also fit into Tracys
 redrive without other modifications.


 Thanks

 Scott Gettings

 This is the simple-est and easiest to build. The blue is just a
 chunk of aluminum bar.

 The stock FORD part is cut down a bit on the lathe.


 Paul Lamar



 Excellent, thank you.  These look great.  I already have the Ford
 part.

 A few remaining questions: So in this version, the flex
 plate/isolators and the housing/Ford part are not actually bolted
 together, but are simply captured and “float” between the redrive
 and engine, correct? If so, do we need to assure some minimal amount
 of free play between the components?

 Can the aluminum housing be 2024 or does it need a higher
 specification?

 Are the isolators a standard silicone product or rubber bushing
 stock?   Same as the isolation bolt metal bushings.

 BTW, do these drawings have dimensions (or files)  that can be used
 by my local machine shop to build the parts?

 Thanks again, Paul.

 Regards,

 Scott Gettings

 Yes.

 2024 is OK.

 Probably machined out of red silicon rubber block from Master Carr.

 You could wrap up red silicon tape on silicon hose probably.

 Paul Lamar


 Might one of these work for the isolators?

 https://www.mcmaster.com/unthreaded-spacers

 Scott Gettings


 No I would make them out of 4130 bar and have them heat treated. The
 OD would be roughly the same as the metric socket head bolts, Could
 be a little


Paul,

I understand 4130 for the inner part of the isolators bushing, with an ID the same as the bolt OD. How about the flexible component of the isolators?  McMaster Does not appear to have silicone available in bushing stock, but does have these rubber isolators.


      Vibration-Damping Unthreaded Spacers

Reduce vibration, shock, and noise with these spacers that compress between components. Made of Buna-N rubber, they resist oil, steam, water, and mildew.

For technical drawings and 3-D models, click on a part number.For technical drawings and 3-D models, click on a part number.

OD    Lg.    For Screw
Size    ID    Temperature
Range, °F    Color         Each
Buna-N Rubber
1/2"    1"    No. 12    0.250"    -65° to 200°    Black    99025A120 <https://www.mcmaster.com/99025A120    $15.80
3/4"    1"    1/2"    0.500"    -65° to 200°    Black    99025A125 <https://www.mcmaster.com/99025A125    15.80
7/8"    1"    5/8"    0.625"    -65° to 200°    Black    99025A130 <https://www.mcmaster.com/99025A130    16.03
1"    1"    3/4"    0.750"    -65° to 200°    Black    99025A135 <https://www.mcmaster.com/99025A135    16.03
1 1/4"    1"    1"    1.000"    -65° to 200°    Black    99025A140 <https://www.mcmaster.com/99025A140    18.73


 Scott Gettings


Not that. Buna N is low temp.

This silicon rubber. Use a hole saw to cut blanks.

Paul Lamar

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